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Numerical modeling and optimization study for the geometry of film cooling holes

Film cooling is one of the essential approaches developed to protect the gas turbine blades and vanes from the passing, very high temperature, gases. It does so through covering the surface with a film of coolant air. Experimental and numerical studies have identified the important parameters affect...

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Main Author: Alshehaby, Mohammad Mahmoud
Format: Thesis
Published: AUC Knowledge Fountain 2019
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access_status_str Open Access
author Alshehaby, Mohammad Mahmoud
author_browse Alshehaby, Mohammad Mahmoud
author_facet Alshehaby, Mohammad Mahmoud
author_sort Alshehaby, Mohammad Mahmoud
collection Thesis
dc_rights_str_mv The author retains all rights with regard to copyright. The author certifies that written permission from the owner(s) of third-party copyrighted matter included in the thesis, dissertation, paper, or record of study has been obtained. The author further certifies that IRB approval has been obtained for this thesis, or that IRB approval is not necessary for this thesis. Insofar as this thesis, dissertation, paper, or record of study is an educational record as defined in the Family Educational Rights and Privacy Act (FERPA) (20 USC 1232g), the author has granted consent to disclosure of it to anyone who requests a copy.
description Film cooling is one of the essential approaches developed to protect the gas turbine blades and vanes from the passing, very high temperature, gases. It does so through covering the surface with a film of coolant air. Experimental and numerical studies have identified the important parameters affecting the film cooling aerodynamic and thermal behavior. Nevertheless, researchers are still concerned with more enhancement of film cooling performance through deeper understanding of the parameters that control coolant jet behavior. Being an important controlling parameter, the coolant nozzle geometry has been optimized in the current study. The analysis was performed in terms of adiabatic film effectiveness and heat transfer coefficient. The remaining key parameters were neutralized through fixing the coolant pipe inlet area and the pitch-to-hole-width ratio. Realizable k-ε model with scalable wall function has been selected to perform the current numerical study, being the most suitable RANS-based tested model in predicting the experimentally reported film cooling indicators at the blowing ratio of one. After proving the model accuracy, it was utilized to verify the cooling superiority of the racetrack slot (rectangular slot with fully round ends) over the typical round hole. Afterwards, the cooling performance of the racetrack slot was investigated at different aspect ratios. The optimum recorded racetrack geometry, having an aspect ratio of seven, served as a starting point for further optimization of the coolant pipe shape utilizing ANSYS Fluent Adjoint solver. The numerical optimization tool allows for a powerful, less-constrained, irregular shape optimization. Starting from the optimum racetrack geometry, the optimum irregular pipe shape was designated in two optimization steps, through which the average adiabatic film effectiveness over the test surface has increased from 0.24 to 0.34.
format Thesis
id oai:fount.aucegypt.edu:etds-1534
institution American University in Cairo (Egypt)
last_indexed 2026-06-10T12:35:42.290Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from AUC Knowledge Fountain — bepress
publishDate 2019
publishDateRange 2019
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publisher AUC Knowledge Fountain
publisherStr AUC Knowledge Fountain
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source_str AUC Knowledge Fountain — bepress
spelling oai:fount.aucegypt.edu:etds-1534 Numerical modeling and optimization study for the geometry of film cooling holes Alshehaby, Mohammad Mahmoud Film cooling is one of the essential approaches developed to protect the gas turbine blades and vanes from the passing, very high temperature, gases. It does so through covering the surface with a film of coolant air. Experimental and numerical studies have identified the important parameters affecting the film cooling aerodynamic and thermal behavior. Nevertheless, researchers are still concerned with more enhancement of film cooling performance through deeper understanding of the parameters that control coolant jet behavior. Being an important controlling parameter, the coolant nozzle geometry has been optimized in the current study. The analysis was performed in terms of adiabatic film effectiveness and heat transfer coefficient. The remaining key parameters were neutralized through fixing the coolant pipe inlet area and the pitch-to-hole-width ratio. Realizable k-ε model with scalable wall function has been selected to perform the current numerical study, being the most suitable RANS-based tested model in predicting the experimentally reported film cooling indicators at the blowing ratio of one. After proving the model accuracy, it was utilized to verify the cooling superiority of the racetrack slot (rectangular slot with fully round ends) over the typical round hole. Afterwards, the cooling performance of the racetrack slot was investigated at different aspect ratios. The optimum recorded racetrack geometry, having an aspect ratio of seven, served as a starting point for further optimization of the coolant pipe shape utilizing ANSYS Fluent Adjoint solver. The numerical optimization tool allows for a powerful, less-constrained, irregular shape optimization. Starting from the optimum racetrack geometry, the optimum irregular pipe shape was designated in two optimization steps, through which the average adiabatic film effectiveness over the test surface has increased from 0.24 to 0.34. 2019-02-01T08:00:00Z thesis application/pdf https://fount.aucegypt.edu/etds/535 https://fount.aucegypt.edu/context/etds/article/1534/viewcontent/AUC_MSc_20Thesis_Numerical_20Modeling_20and_20Optimization_20Study_20for_20the_20Geometry_20of_20Film_20Cooling_20Holes_Mohammad_20Alshehaby.pdf The author retains all rights with regard to copyright. The author certifies that written permission from the owner(s) of third-party copyrighted matter included in the thesis, dissertation, paper, or record of study has been obtained. The author further certifies that IRB approval has been obtained for this thesis, or that IRB approval is not necessary for this thesis. Insofar as this thesis, dissertation, paper, or record of study is an educational record as defined in the Family Educational Rights and Privacy Act (FERPA) (20 USC 1232g), the author has granted consent to disclosure of it to anyone who requests a copy. Theses and Dissertations AUC Knowledge Fountain CFD Computational Fluid Dynamics
spellingShingle CFD
Computational Fluid Dynamics
Alshehaby, Mohammad Mahmoud
Numerical modeling and optimization study for the geometry of film cooling holes
title Numerical modeling and optimization study for the geometry of film cooling holes
title_full Numerical modeling and optimization study for the geometry of film cooling holes
title_fullStr Numerical modeling and optimization study for the geometry of film cooling holes
title_full_unstemmed Numerical modeling and optimization study for the geometry of film cooling holes
title_short Numerical modeling and optimization study for the geometry of film cooling holes
title_sort numerical modeling and optimization study for the geometry of film cooling holes
topic CFD
Computational Fluid Dynamics
url https://fount.aucegypt.edu/etds/535
https://fount.aucegypt.edu/context/etds/article/1534/viewcontent/AUC_MSc_20Thesis_Numerical_20Modeling_20and_20Optimization_20Study_20for_20the_20Geometry_20of_20Film_20Cooling_20Holes_Mohammad_20Alshehaby.pdf
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