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Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling
Fused Deposition Modelling (FDM) is one of most common additive manufacturing (AM) techniques used in manufacturing field. It has been increasingly used because of its low cost and simplicity. Although FDM can save time through eliminating pre-processing tooling-up to produce the end-user product, s...
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| Format: | Thesis |
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AUC Knowledge Fountain
2022
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| _version_ | 1867613421609943040 |
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| access_status_str | Open Access |
| author | Salem, Islam Hamdy |
| author_browse | Salem, Islam Hamdy |
| author_facet | Salem, Islam Hamdy |
| author_sort | Salem, Islam Hamdy |
| collection | Thesis |
| description | Fused Deposition Modelling (FDM) is one of most common additive manufacturing (AM) techniques used in manufacturing field. It has been increasingly used because of its low cost and simplicity. Although FDM can save time through eliminating pre-processing tooling-up to produce the end-user product, still a better final product quality, like mechanical properties, dimensional accuracy and surface finish, is needed. This thesis addresses the maximization of involved printing parameters in one reliable model. Hence, a wider investigation is conducted in this research via experimental work in order to obtain a comprehensive model that involves and relates more parameters in a single model. A full factorial 2-level DOE is used for 6 printing parameters; layer height, wall thickness, bottom/top thickness, infill density, temperature and printing speed. The results of experiment were analyzed using ANOVA analysis, and the regression models were developed. The regression models showed some weakness in the goodness of fit due to the large number of hidden variables and uncertainty of the FDM process. Layer height, wall thickness, infill density, printing speed and their interactions were found to be the most influential on the dimensional accuracy, edge quality and surface quality. Finally, the obtained regression models were optimized by two different multi-objective optimization techniques, and the optimal printing parameters were identified and tested. |
| format | Thesis |
| id | oai:fount.aucegypt.edu:etds-2902 |
| institution | American University in Cairo (Egypt) |
| last_indexed | 2026-06-10T12:35:53.165Z |
| license_str | Not specified — see source repository |
| provenance_str_mv | Harvested via OAI-PMH from AUC Knowledge Fountain — bepress |
| publishDate | 2022 |
| publishDateRange | 2022 |
| publishDateSort | 2022 |
| publisher | AUC Knowledge Fountain |
| publisherStr | AUC Knowledge Fountain |
| record_format | dspace |
| source_str | AUC Knowledge Fountain — bepress |
| spelling | oai:fount.aucegypt.edu:etds-2902 Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling Salem, Islam Hamdy Fused Deposition Modelling (FDM) is one of most common additive manufacturing (AM) techniques used in manufacturing field. It has been increasingly used because of its low cost and simplicity. Although FDM can save time through eliminating pre-processing tooling-up to produce the end-user product, still a better final product quality, like mechanical properties, dimensional accuracy and surface finish, is needed. This thesis addresses the maximization of involved printing parameters in one reliable model. Hence, a wider investigation is conducted in this research via experimental work in order to obtain a comprehensive model that involves and relates more parameters in a single model. A full factorial 2-level DOE is used for 6 printing parameters; layer height, wall thickness, bottom/top thickness, infill density, temperature and printing speed. The results of experiment were analyzed using ANOVA analysis, and the regression models were developed. The regression models showed some weakness in the goodness of fit due to the large number of hidden variables and uncertainty of the FDM process. Layer height, wall thickness, infill density, printing speed and their interactions were found to be the most influential on the dimensional accuracy, edge quality and surface quality. Finally, the obtained regression models were optimized by two different multi-objective optimization techniques, and the optimal printing parameters were identified and tested. 2022-01-10T08:00:00Z thesis application/pdf https://fount.aucegypt.edu/etds/1881 https://fount.aucegypt.edu/context/etds/article/2902/viewcontent/Thesis_Final_Draft___Islam_Hamdy___800170375.pdf Theses and Dissertations AUC Knowledge Fountain 3D Printing Fused Deposition Modelling Dimensional Accuracy Surface Quality Manufacturing |
| spellingShingle | 3D Printing Fused Deposition Modelling Dimensional Accuracy Surface Quality Manufacturing Salem, Islam Hamdy Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling |
| title | Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling |
| title_full | Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling |
| title_fullStr | Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling |
| title_full_unstemmed | Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling |
| title_short | Multi-objective Optimization on Dimensional Accuracy, Edge and Surface Quality of 3D-Printed Parts by Fused Deposition Modelling |
| title_sort | multi objective optimization on dimensional accuracy edge and surface quality of 3d printed parts by fused deposition modelling |
| topic | 3D Printing Fused Deposition Modelling Dimensional Accuracy Surface Quality Manufacturing |
| url | https://fount.aucegypt.edu/etds/1881 https://fount.aucegypt.edu/context/etds/article/2902/viewcontent/Thesis_Final_Draft___Islam_Hamdy___800170375.pdf |
| work_keys_str_mv | AT salemislamhamdy multiobjectiveoptimizationondimensionalaccuracyedgeandsurfacequalityof3dprintedpartsbyfuseddepositionmodelling |