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Study of Vortices Formation in Lateral Intakes of Pumping Stations

The inefficient design of pumping stations leads to undesirable flow characteristics and the formation of vortices in the sump. These undesirable flow features adversely affect the pumping unit performance and increase the operation and maintenance cost. The aim of this thesis is to assess the abili...

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Main Author: Elgindi, Muhammad
Format: Thesis
Published: AUC Knowledge Fountain 2024
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author Elgindi, Muhammad
author_browse Elgindi, Muhammad
author_facet Elgindi, Muhammad
author_sort Elgindi, Muhammad
collection Thesis
description The inefficient design of pumping stations leads to undesirable flow characteristics and the formation of vortices in the sump. These undesirable flow features adversely affect the pumping unit performance and increase the operation and maintenance cost. The aim of this thesis is to assess the ability of the Realizable turbulence model to predict the formation of free-surface and submerged vortices within lateral pumping stations’ intakes. Additionally, the study aims to investigate the effect of the flow ratio and bottom clearance on the flow characteristics and the vortices formation in the sump. Finally, the study introduces an assessment of curtain walls and floor cones as anti-vortex devices in reducing the probability of vortices formation and enhancing the flow behavior in lateral intakes. The results proved the ability of the Realizable turbulence model to capture the complex flow features in the lateral intakes as compared to the experimental results from Anasar & Nakato (2001). Additionally, it was shown that although the design of the intake is in agreement with the requirements of the design codes, it did not prevent the formation of the free surface and floor-attached vortices. Investigating the bottom clearance while maintaining the water depth in the intake sump constant revealed that as the clearance increased, the vorticity magnitude was reported to decrease, even in the cases where the submergence depth above the inlet of the pipe was less than the recommended values. Which suggests that no free surface vortices were forming and extending to the suction pipe. Increasing the flow ratio between the flow in the sump and that in the main channel led to enhancing the flow uniformity in the intake; however, the values of vorticity at the inlet of the bell mouth were found to be increasing. Adding a curtain wall in the sump in general led to reducing the vorticity magnitude at the inlet of the suction pipe and improving the flow uniformity in the sump. However, it was found that locating the curtain wall near the inlet of the sump or near its center increased the vorticity magnitude at the inlet of the suction pipe. On the other hand, when it was located in between these two limits, a global minimum in the vorticity values was reported. Additionally, an enhancement in the flow uniformity was reported by using the curtain wall in the sump. However, the flow characteristics became more complicated, and new vortices were noticed forming in the sump. The reduction in the vorticity magnitude at the inlet of the bell mouth was due to the interaction between the new and old vortices formed in the sump, and the achieved reduction in vorticity was noticed to be not guaranteed. The curtain wall height did not have a significant effect on the area-weighted average vorticity magnitude; however, after a certain limit, the increase in the curtain wall height was reported to increase the maximum vorticity at the inlet of the bell mouth. Similarly, the effect of the height on the flow uniformity was found to be insignificant except for short curtain walls where the velocity uniformity was noticed to drop near the center of the sump. The use of a floor cone in lateral intakes was found to be not recommended as the results showed that adding a floor cone beneath the inlet of the bell-mouth led to increasing the vorticity magnitude at the inlet of the suction pipe and increasing its height had an adverse effect on the vorticity value by increasing it even more. Its effect on the velocity uniformity was noticed to be insignificant as noticed by the minor changes in the uniformity index distribution in the sump. The inefficient design of pumping stations leads to undesirable flow characteristics and the formation of vortices in the sump. These undesirable flow features adversely affect the pumping unit performance and increase the operation and maintenance cost. The aim of this thesis is to assess the ability of the Realizable turbulence model to predict the formation of free-surface and submerged vortices within lateral pumping stations’ intakes. Additionally, the study aims to investigate the effect of the flow ratio and bottom clearance on the flow characteristics and the vortices formation in the sump. Finally, the study introduces an assessment of curtain walls and floor cones as anti-vortex devices in reducing the probability of vortices formation and enhancing the flow behavior in lateral intakes. The results proved the ability of the Realizable turbulence model to capture the complex flow features in the lateral intakes as compared to the experimental results from Anasar & Nakato (2001). Additionally, it was shown that although the design of the intake is in agreement with the requirements of the design codes, it did not prevent the formation of the free surface and floor-attached vortices. Investigating the bottom clearance while maintaining the water depth in the intake sump constant revealed that as the clearance increased, the vorticity magnitude was reported to decrease, even in the cases where the submergence depth above the inlet of the pipe was less than the recommended values. Which suggests that no free surface vortices were forming and extending to the suction pipe. Increasing the flow ratio between the flow in the sump and that in the main channel led to enhancing the flow uniformity in the intake; however, the values of vorticity at the inlet of the bell mouth were found to be increasing. Adding a curtain wall in the sump in general led to reducing the vorticity magnitude at the inlet of the suction pipe and improving the flow uniformity in the sump. However, it was found that locating the curtain wall near the inlet of the sump or near its center increased the vorticity magnitude at the inlet of the suction pipe. On the other hand, when it was located in between these two limits, a global minimum in the vorticity values was reported. Additionally, an enhancement in the flow uniformity was reported by using the curtain wall in the sump. However, the flow characteristics became more complicated, and new vortices were noticed forming in the sump. The reduction in the vorticity magnitude at the inlet of the bell mouth was due to the interaction between the new and old vortices formed in the sump, and the achieved reduction in vorticity was noticed to be not guaranteed. The curtain wall height did not have a significant effect on the area-weighted average vorticity magnitude; however, after a certain limit, the increase in the curtain wall height was reported to increase the maximum vorticity at the inlet of the bell mouth. Similarly, the effect of the height on the flow uniformity was found to be insignificant except for short curtain walls where the velocity uniformity was noticed to drop near the center of the sump. The use of a floor cone in lateral intakes was found to be not recommended as the results showed that adding a floor cone beneath the inlet of the bell-mouth led to increasing the vorticity magnitude at the inlet of the suction pipe and increasing its height had an adverse effect on the vorticity value by increasing it even more. Its effect on the velocity uniformity was noticed to be insignificant as noticed by the minor changes in the uniformity index distribution in the sump.
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spelling oai:fount.aucegypt.edu:etds-3307 Study of Vortices Formation in Lateral Intakes of Pumping Stations Elgindi, Muhammad The inefficient design of pumping stations leads to undesirable flow characteristics and the formation of vortices in the sump. These undesirable flow features adversely affect the pumping unit performance and increase the operation and maintenance cost. The aim of this thesis is to assess the ability of the Realizable turbulence model to predict the formation of free-surface and submerged vortices within lateral pumping stations’ intakes. Additionally, the study aims to investigate the effect of the flow ratio and bottom clearance on the flow characteristics and the vortices formation in the sump. Finally, the study introduces an assessment of curtain walls and floor cones as anti-vortex devices in reducing the probability of vortices formation and enhancing the flow behavior in lateral intakes. The results proved the ability of the Realizable turbulence model to capture the complex flow features in the lateral intakes as compared to the experimental results from Anasar & Nakato (2001). Additionally, it was shown that although the design of the intake is in agreement with the requirements of the design codes, it did not prevent the formation of the free surface and floor-attached vortices. Investigating the bottom clearance while maintaining the water depth in the intake sump constant revealed that as the clearance increased, the vorticity magnitude was reported to decrease, even in the cases where the submergence depth above the inlet of the pipe was less than the recommended values. Which suggests that no free surface vortices were forming and extending to the suction pipe. Increasing the flow ratio between the flow in the sump and that in the main channel led to enhancing the flow uniformity in the intake; however, the values of vorticity at the inlet of the bell mouth were found to be increasing. Adding a curtain wall in the sump in general led to reducing the vorticity magnitude at the inlet of the suction pipe and improving the flow uniformity in the sump. However, it was found that locating the curtain wall near the inlet of the sump or near its center increased the vorticity magnitude at the inlet of the suction pipe. On the other hand, when it was located in between these two limits, a global minimum in the vorticity values was reported. Additionally, an enhancement in the flow uniformity was reported by using the curtain wall in the sump. However, the flow characteristics became more complicated, and new vortices were noticed forming in the sump. The reduction in the vorticity magnitude at the inlet of the bell mouth was due to the interaction between the new and old vortices formed in the sump, and the achieved reduction in vorticity was noticed to be not guaranteed. The curtain wall height did not have a significant effect on the area-weighted average vorticity magnitude; however, after a certain limit, the increase in the curtain wall height was reported to increase the maximum vorticity at the inlet of the bell mouth. Similarly, the effect of the height on the flow uniformity was found to be insignificant except for short curtain walls where the velocity uniformity was noticed to drop near the center of the sump. The use of a floor cone in lateral intakes was found to be not recommended as the results showed that adding a floor cone beneath the inlet of the bell-mouth led to increasing the vorticity magnitude at the inlet of the suction pipe and increasing its height had an adverse effect on the vorticity value by increasing it even more. Its effect on the velocity uniformity was noticed to be insignificant as noticed by the minor changes in the uniformity index distribution in the sump. The inefficient design of pumping stations leads to undesirable flow characteristics and the formation of vortices in the sump. These undesirable flow features adversely affect the pumping unit performance and increase the operation and maintenance cost. The aim of this thesis is to assess the ability of the Realizable turbulence model to predict the formation of free-surface and submerged vortices within lateral pumping stations’ intakes. Additionally, the study aims to investigate the effect of the flow ratio and bottom clearance on the flow characteristics and the vortices formation in the sump. Finally, the study introduces an assessment of curtain walls and floor cones as anti-vortex devices in reducing the probability of vortices formation and enhancing the flow behavior in lateral intakes. The results proved the ability of the Realizable turbulence model to capture the complex flow features in the lateral intakes as compared to the experimental results from Anasar & Nakato (2001). Additionally, it was shown that although the design of the intake is in agreement with the requirements of the design codes, it did not prevent the formation of the free surface and floor-attached vortices. Investigating the bottom clearance while maintaining the water depth in the intake sump constant revealed that as the clearance increased, the vorticity magnitude was reported to decrease, even in the cases where the submergence depth above the inlet of the pipe was less than the recommended values. Which suggests that no free surface vortices were forming and extending to the suction pipe. Increasing the flow ratio between the flow in the sump and that in the main channel led to enhancing the flow uniformity in the intake; however, the values of vorticity at the inlet of the bell mouth were found to be increasing. Adding a curtain wall in the sump in general led to reducing the vorticity magnitude at the inlet of the suction pipe and improving the flow uniformity in the sump. However, it was found that locating the curtain wall near the inlet of the sump or near its center increased the vorticity magnitude at the inlet of the suction pipe. On the other hand, when it was located in between these two limits, a global minimum in the vorticity values was reported. Additionally, an enhancement in the flow uniformity was reported by using the curtain wall in the sump. However, the flow characteristics became more complicated, and new vortices were noticed forming in the sump. The reduction in the vorticity magnitude at the inlet of the bell mouth was due to the interaction between the new and old vortices formed in the sump, and the achieved reduction in vorticity was noticed to be not guaranteed. The curtain wall height did not have a significant effect on the area-weighted average vorticity magnitude; however, after a certain limit, the increase in the curtain wall height was reported to increase the maximum vorticity at the inlet of the bell mouth. Similarly, the effect of the height on the flow uniformity was found to be insignificant except for short curtain walls where the velocity uniformity was noticed to drop near the center of the sump. The use of a floor cone in lateral intakes was found to be not recommended as the results showed that adding a floor cone beneath the inlet of the bell-mouth led to increasing the vorticity magnitude at the inlet of the suction pipe and increasing its height had an adverse effect on the vorticity value by increasing it even more. Its effect on the velocity uniformity was noticed to be insignificant as noticed by the minor changes in the uniformity index distribution in the sump. 2024-01-31T08:00:00Z thesis application/pdf https://fount.aucegypt.edu/etds/2265 https://fount.aucegypt.edu/context/etds/article/3307/viewcontent/Muhammad_Elgindi_Thesis.pdf Theses and Dissertations AUC Knowledge Fountain CFD Lateral Intake Pumping Station Vortices Formation Anti-Vortex Device Mechanical Engineering
spellingShingle CFD
Lateral Intake
Pumping Station
Vortices Formation
Anti-Vortex Device
Mechanical Engineering
Elgindi, Muhammad
Study of Vortices Formation in Lateral Intakes of Pumping Stations
title Study of Vortices Formation in Lateral Intakes of Pumping Stations
title_full Study of Vortices Formation in Lateral Intakes of Pumping Stations
title_fullStr Study of Vortices Formation in Lateral Intakes of Pumping Stations
title_full_unstemmed Study of Vortices Formation in Lateral Intakes of Pumping Stations
title_short Study of Vortices Formation in Lateral Intakes of Pumping Stations
title_sort study of vortices formation in lateral intakes of pumping stations
topic CFD
Lateral Intake
Pumping Station
Vortices Formation
Anti-Vortex Device
Mechanical Engineering
url https://fount.aucegypt.edu/etds/2265
https://fount.aucegypt.edu/context/etds/article/3307/viewcontent/Muhammad_Elgindi_Thesis.pdf
work_keys_str_mv AT elgindimuhammad studyofvorticesformationinlateralintakesofpumpingstations