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Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs

Formwork is one of the major elements that contribute to the cost and duration of concrete building projects. This is why optimizing such an element can lead to huge savings to all parties involved in the construction projects. With contractors facing huge challenges in such a competitive industry a...

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Main Author: Hashim, Abdelazem
Format: Thesis
Published: AUC Knowledge Fountain 2026
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access_status_str Open Access
author Hashim, Abdelazem
author_browse Hashim, Abdelazem
author_facet Hashim, Abdelazem
author_sort Hashim, Abdelazem
collection Thesis
description Formwork is one of the major elements that contribute to the cost and duration of concrete building projects. This is why optimizing such an element can lead to huge savings to all parties involved in the construction projects. With contractors facing huge challenges in such a competitive industry and employers seeking the least price and least duration for their projects, contractors are constantly under the obligations of finding the best alternatives to deliver their projects in terms of both time and money. Therefore, the main aim of this research project is to develop a falsework system, where the falsework system is considered the base of the entire temporary formwork structure, which possesses parameters that are competitive to other commercially available systems, in terms of their effect on construction projects cost and duration. This study proposes a novel falsework system to support concrete slabs up to 250 mm thick. The developed falsework system resembles an umbrella in its structure and its opening and closing mechanism, and therefore has been named the umbrella falsework system (UFS). The UFS is composed entirely of steel. To design such a system, a composite methodology has been followed, where analytical modeling and theoretical design provisions of the Egyptian Code of Practice for Steel Constructions have been complemented by practical fabrication and prototype experimentation in two cycles that were followed by a detailed finalized design. To validate the efficiency of the UFS, it has been compared to other commercially available systems produced by well-known formwork companies in the Egyptian market. The key parameters of evaluation of the different systems were their weight, cost, erection duration, consumed volume and sustainability aspects per unit area of the supported slab, where the UFS has successfully secured a spot in the top two ranks across all parameters, which validates its efficiency towards adding value to the construction industry.
format Thesis
id oai:fount.aucegypt.edu:etds-3728
institution American University in Cairo (Egypt)
last_indexed 2026-06-10T12:35:59.828Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from AUC Knowledge Fountain — bepress
publishDate 2026
publishDateRange 2026
publishDateSort 2026
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spelling oai:fount.aucegypt.edu:etds-3728 Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs Hashim, Abdelazem Formwork is one of the major elements that contribute to the cost and duration of concrete building projects. This is why optimizing such an element can lead to huge savings to all parties involved in the construction projects. With contractors facing huge challenges in such a competitive industry and employers seeking the least price and least duration for their projects, contractors are constantly under the obligations of finding the best alternatives to deliver their projects in terms of both time and money. Therefore, the main aim of this research project is to develop a falsework system, where the falsework system is considered the base of the entire temporary formwork structure, which possesses parameters that are competitive to other commercially available systems, in terms of their effect on construction projects cost and duration. This study proposes a novel falsework system to support concrete slabs up to 250 mm thick. The developed falsework system resembles an umbrella in its structure and its opening and closing mechanism, and therefore has been named the umbrella falsework system (UFS). The UFS is composed entirely of steel. To design such a system, a composite methodology has been followed, where analytical modeling and theoretical design provisions of the Egyptian Code of Practice for Steel Constructions have been complemented by practical fabrication and prototype experimentation in two cycles that were followed by a detailed finalized design. To validate the efficiency of the UFS, it has been compared to other commercially available systems produced by well-known formwork companies in the Egyptian market. The key parameters of evaluation of the different systems were their weight, cost, erection duration, consumed volume and sustainability aspects per unit area of the supported slab, where the UFS has successfully secured a spot in the top two ranks across all parameters, which validates its efficiency towards adding value to the construction industry. 2026-02-15T08:00:00Z thesis application/pdf https://fount.aucegypt.edu/etds/2667 https://fount.aucegypt.edu/context/etds/article/3728/viewcontent/Abdelazem_Hashim_Thesis.pdf Theses and Dissertations AUC Knowledge Fountain Formwork Falsework Umbrella Falsework System Steel Sustainability Assembly Time Cost Comparative Study of Formwork Systems Experimentation Structural Design Civil Engineering Construction Engineering and Management Structural Engineering Structural Materials
spellingShingle Formwork
Falsework
Umbrella Falsework System
Steel
Sustainability
Assembly Time
Cost
Comparative Study of Formwork Systems
Experimentation
Structural Design
Civil Engineering
Construction Engineering and Management
Structural Engineering
Structural Materials
Hashim, Abdelazem
Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs
title Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs
title_full Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs
title_fullStr Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs
title_full_unstemmed Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs
title_short Development of a Novel Innovative Umbrella Falsework System for Concrete Slabs
title_sort development of a novel innovative umbrella falsework system for concrete slabs
topic Formwork
Falsework
Umbrella Falsework System
Steel
Sustainability
Assembly Time
Cost
Comparative Study of Formwork Systems
Experimentation
Structural Design
Civil Engineering
Construction Engineering and Management
Structural Engineering
Structural Materials
url https://fount.aucegypt.edu/etds/2667
https://fount.aucegypt.edu/context/etds/article/3728/viewcontent/Abdelazem_Hashim_Thesis.pdf
work_keys_str_mv AT hashimabdelazem developmentofanovelinnovativeumbrellafalseworksystemforconcreteslabs