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The response of aluminium and glass fibre FMLS subjected to blast loading

Fibre-Metal Laminates (FMLs) have long been of interest to the aeronautics industry due to their exceptional strength to weight ratio, fatigue and impact resistance. Due to the increasing global risk of subversive activity in this industry, the focus of research in recent years has shifted to the bl...

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Main Author: Volschenk, Gideon
Other Authors: Langdon, Genevieve
Format: Thesis
Language:English
Published: Department of Mechanical Engineering 2015
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access_status_str Open Access
author Volschenk, Gideon
author2 Langdon, Genevieve
author_browse Langdon, Genevieve
Volschenk, Gideon
author_facet Langdon, Genevieve
Volschenk, Gideon
author_sort Volschenk, Gideon
collection Thesis
description Fibre-Metal Laminates (FMLs) have long been of interest to the aeronautics industry due to their exceptional strength to weight ratio, fatigue and impact resistance. Due to the increasing global risk of subversive activity in this industry, the focus of research in recent years has shifted to the blast resistance of these materials. A particularly interesting material being GLARE, a commercially available Aluminium-GFRP FML. This dissertation presents the results of an experimental study into the effects of glass fibre configuration and epoxy type on the response of glass fibre reinforced, epoxy-based FMLs, subjected to localised and uniform blast loading conditions. Standard tensile specimens and Single-Leg Bend (SLB) specimens were manufactured and tested to determine the properties constitutive materials and interfacial bond strength. Bond strength between the composite and metal interfaces was improved by employing a combination of surface treatments, consisting of both mechanical and chemical as well as the use of a film adhesive. FMLs were manufactured from Al 2024-T3 and e-glass fibre reinforced epoxy composite. Both woven and unidirectional fibre configurations were used as part of either a prepreg or wet layup to construct the composite layers. Tensile and SLB specimens were used to characterise the constitutive materials and interfacial bond strength. SLB tests were used to determine the effect of cure cycle and composite layup technique on interfacial bond strength. These tests and revealed a variety of interfacial failure modes for different cure cycles and epoxy configurations, each resulting in different levels of strength. The modes, in increasing order of strength, included debonding of the film adhesive from either the metal or composite interface or both, and in some cases also included delamination in the composite layer. Tests showed that a single stage layup and cure cycle resulted in the strongest bonds between interfaces, compared to a multi-stage manufacturing processes. It was also shown that the use of prepreg resulted in stronger inter-facial bonds than a wet-layup process. The properties of the constitutive materials were used to construct a numerical model to aid in experimental design. The model was used to determine a suitable range of charge masses for testing.
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institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:34:28.941Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2015
publishDateRange 2015
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publisher Department of Mechanical Engineering
publisherStr Department of Mechanical Engineering
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source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/13755 The response of aluminium and glass fibre FMLS subjected to blast loading Volschenk, Gideon Langdon, Genevieve Von Klemperer, C J Mechanical Engineering Fibre-Metal Laminates (FMLs) have long been of interest to the aeronautics industry due to their exceptional strength to weight ratio, fatigue and impact resistance. Due to the increasing global risk of subversive activity in this industry, the focus of research in recent years has shifted to the blast resistance of these materials. A particularly interesting material being GLARE, a commercially available Aluminium-GFRP FML. This dissertation presents the results of an experimental study into the effects of glass fibre configuration and epoxy type on the response of glass fibre reinforced, epoxy-based FMLs, subjected to localised and uniform blast loading conditions. Standard tensile specimens and Single-Leg Bend (SLB) specimens were manufactured and tested to determine the properties constitutive materials and interfacial bond strength. Bond strength between the composite and metal interfaces was improved by employing a combination of surface treatments, consisting of both mechanical and chemical as well as the use of a film adhesive. FMLs were manufactured from Al 2024-T3 and e-glass fibre reinforced epoxy composite. Both woven and unidirectional fibre configurations were used as part of either a prepreg or wet layup to construct the composite layers. Tensile and SLB specimens were used to characterise the constitutive materials and interfacial bond strength. SLB tests were used to determine the effect of cure cycle and composite layup technique on interfacial bond strength. These tests and revealed a variety of interfacial failure modes for different cure cycles and epoxy configurations, each resulting in different levels of strength. The modes, in increasing order of strength, included debonding of the film adhesive from either the metal or composite interface or both, and in some cases also included delamination in the composite layer. Tests showed that a single stage layup and cure cycle resulted in the strongest bonds between interfaces, compared to a multi-stage manufacturing processes. It was also shown that the use of prepreg resulted in stronger inter-facial bonds than a wet-layup process. The properties of the constitutive materials were used to construct a numerical model to aid in experimental design. The model was used to determine a suitable range of charge masses for testing. 2015-08-15T05:31:18Z 2015-08-15T05:31:18Z 2015 Master Thesis Masters MSc (Eng) http://hdl.handle.net/11427/13755 eng application/pdf Department of Mechanical Engineering Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Mechanical Engineering
Volschenk, Gideon
The response of aluminium and glass fibre FMLS subjected to blast loading
thesis_degree_str Master's
title The response of aluminium and glass fibre FMLS subjected to blast loading
title_full The response of aluminium and glass fibre FMLS subjected to blast loading
title_fullStr The response of aluminium and glass fibre FMLS subjected to blast loading
title_full_unstemmed The response of aluminium and glass fibre FMLS subjected to blast loading
title_short The response of aluminium and glass fibre FMLS subjected to blast loading
title_sort response of aluminium and glass fibre fmls subjected to blast loading
topic Mechanical Engineering
url http://hdl.handle.net/11427/13755
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