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Substrate curvature measurement system

Industry often requires, in a variety of processes, the measurement of deformation induced in a solid object by mechanical stress. One such process is during the manufacture of very large scale integrated circuits (VLSI). During this process a substrate is coated with a thin film to protect the micr...

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Main Author: Groenewald, Ben
Other Authors: Tapson, Jonathan
Format: Thesis
Language:English
Published: Department of Electrical Engineering 2016
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access_status_str Open Access
author Groenewald, Ben
author2 Tapson, Jonathan
author_browse Groenewald, Ben
Tapson, Jonathan
author_facet Tapson, Jonathan
Groenewald, Ben
author_sort Groenewald, Ben
collection Thesis
description Industry often requires, in a variety of processes, the measurement of deformation induced in a solid object by mechanical stress. One such process is during the manufacture of very large scale integrated circuits (VLSI). During this process a substrate is coated with a thin film to protect the micro circuitry formed on the substrate. Due to the differences in thermal expansions between film and substrate, mechanical stresses can develop which may lead to deformation of the substrate surface. Any deformation of the substrate surface will result in mechanical stress in the interconnections of the circuitry, which could result in severe damage to the operation of the circuit. Different measurement techniques are available to measure the spherical deformation of substrates, with the latest known technique being a combination of a laser beam deflection and light scattering techniques. Many of the existing techniques reveal shortcomings, one of which is a 2-dimensional scanning capability with a minimum of moving components. Another shortcoming is the incapability of previous techniques to calculate the relative error which the measuring technique induces into the results. The aim of this study has been to develop an electro-optical system embodying the successful principles of these techniques in a system which will eliminate the shortcomings and produce results in excess of those previously recorded. In this work, we have concentrated on discussing the development of a system which will produce in situ real time monitoring of mechanical stresses in a solid. The system includes the minimization of system induced errors through the calculation of error voltage gains, and the introduction of a 2-dimensional scanning capability to determine the true position of the laser beam without prior knowledge of the initial substrate curvature. A four-quadrant position sensitive detector (PSD) with relevant Lab View software and programs were also introduced into the system.
format Thesis
id oai:open.uct.ac.za:11427/19376
institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:33:55.830Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2016
publishDateRange 2016
publishDateSort 2016
publisher Department of Electrical Engineering
publisherStr Department of Electrical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/19376 Substrate curvature measurement system Groenewald, Ben Tapson, Jonathan Electrical Engineering Industry often requires, in a variety of processes, the measurement of deformation induced in a solid object by mechanical stress. One such process is during the manufacture of very large scale integrated circuits (VLSI). During this process a substrate is coated with a thin film to protect the micro circuitry formed on the substrate. Due to the differences in thermal expansions between film and substrate, mechanical stresses can develop which may lead to deformation of the substrate surface. Any deformation of the substrate surface will result in mechanical stress in the interconnections of the circuitry, which could result in severe damage to the operation of the circuit. Different measurement techniques are available to measure the spherical deformation of substrates, with the latest known technique being a combination of a laser beam deflection and light scattering techniques. Many of the existing techniques reveal shortcomings, one of which is a 2-dimensional scanning capability with a minimum of moving components. Another shortcoming is the incapability of previous techniques to calculate the relative error which the measuring technique induces into the results. The aim of this study has been to develop an electro-optical system embodying the successful principles of these techniques in a system which will eliminate the shortcomings and produce results in excess of those previously recorded. In this work, we have concentrated on discussing the development of a system which will produce in situ real time monitoring of mechanical stresses in a solid. The system includes the minimization of system induced errors through the calculation of error voltage gains, and the introduction of a 2-dimensional scanning capability to determine the true position of the laser beam without prior knowledge of the initial substrate curvature. A four-quadrant position sensitive detector (PSD) with relevant Lab View software and programs were also introduced into the system. 2016-05-04T07:37:22Z 2016-05-04T07:37:22Z 1999 Master Thesis Masters MSc http://hdl.handle.net/11427/19376 eng application/pdf Department of Electrical Engineering Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Electrical Engineering
Groenewald, Ben
Substrate curvature measurement system
thesis_degree_str Master's
title Substrate curvature measurement system
title_full Substrate curvature measurement system
title_fullStr Substrate curvature measurement system
title_full_unstemmed Substrate curvature measurement system
title_short Substrate curvature measurement system
title_sort substrate curvature measurement system
topic Electrical Engineering
url http://hdl.handle.net/11427/19376
work_keys_str_mv AT groenewaldben substratecurvaturemeasurementsystem