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Boiler system modelling using Flownex®

The objective of this project is to develop a boiler modelling methodology, specifically using Flownex, which is capable of running transient simulations for a large variety of coal-fired boiler designs typically used in Eskom. Flownex has been identified as the key software to accomplish the global...

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Main Author: Rossouw, André
Other Authors: Fuls, Wim
Format: Thesis
Language:English
Published: Department of Mechanical Engineering 2016
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access_status_str Open Access
author Rossouw, André
author2 Fuls, Wim
author_browse Fuls, Wim
Rossouw, André
author_facet Fuls, Wim
Rossouw, André
author_sort Rossouw, André
collection Thesis
description The objective of this project is to develop a boiler modelling methodology, specifically using Flownex, which is capable of running transient simulations for a large variety of coal-fired boiler designs typically used in Eskom. Flownex has been identified as the key software to accomplish the global objective of the Centre for Energy Efficiency under EPPEI at the University of Cape Town, which is to develop a software model of a complete coal-fired power station which includes all the main systems required for independent transient simulation. The boiler model captures the true geometric layout and flow orientation with associated characteristics of a wide variety of boiler designs utilised by Eskom. In order to achieve this, boilers and heat exchangers are grouped according to common physical properties which simplify the modelling process and optimise results. This is preceded by an investigation into the types of boiler designs currently operational in Eskom including available associated geometrical and process characteristics. A study into heat transfer mechanisms applicable to coal-fired boiler heat exchangers was done to ensure fundamental theoretical principles are adhered to during the development of the analytical models, the first step in the modelling process. The Flownex solving methodology is evaluated against the analytical models in a simplified heat exchanger before full detail modelling of heat exchangers are done. The component and method used in Flownex requires convection and radiation heat transfer to be accounted for separately and thus heat exchangers are classified sequentially according to their location in the boiler, this process relies heavily on data obtained in the boiler study. Heat exchangers and auxiliary systems are then integrated into a single system used to obtain steady-state results. The steady-state boiler model is evaluated against actual boiler design data for various loads to prove applicability to various boiler designs and operating conditions.
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institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:31:48.735Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2016
publishDateRange 2016
publishDateSort 2016
publisher Department of Mechanical Engineering
publisherStr Department of Mechanical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/20784 Boiler system modelling using Flownex® Rossouw, André Fuls, Wim Mechanical Engineering The objective of this project is to develop a boiler modelling methodology, specifically using Flownex, which is capable of running transient simulations for a large variety of coal-fired boiler designs typically used in Eskom. Flownex has been identified as the key software to accomplish the global objective of the Centre for Energy Efficiency under EPPEI at the University of Cape Town, which is to develop a software model of a complete coal-fired power station which includes all the main systems required for independent transient simulation. The boiler model captures the true geometric layout and flow orientation with associated characteristics of a wide variety of boiler designs utilised by Eskom. In order to achieve this, boilers and heat exchangers are grouped according to common physical properties which simplify the modelling process and optimise results. This is preceded by an investigation into the types of boiler designs currently operational in Eskom including available associated geometrical and process characteristics. A study into heat transfer mechanisms applicable to coal-fired boiler heat exchangers was done to ensure fundamental theoretical principles are adhered to during the development of the analytical models, the first step in the modelling process. The Flownex solving methodology is evaluated against the analytical models in a simplified heat exchanger before full detail modelling of heat exchangers are done. The component and method used in Flownex requires convection and radiation heat transfer to be accounted for separately and thus heat exchangers are classified sequentially according to their location in the boiler, this process relies heavily on data obtained in the boiler study. Heat exchangers and auxiliary systems are then integrated into a single system used to obtain steady-state results. The steady-state boiler model is evaluated against actual boiler design data for various loads to prove applicability to various boiler designs and operating conditions. 2016-07-26T12:18:53Z 2016-07-26T12:18:53Z 2016 Master Thesis Masters MSc (Eng) http://hdl.handle.net/11427/20784 eng application/pdf Department of Mechanical Engineering Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Mechanical Engineering
Rossouw, André
Boiler system modelling using Flownex®
thesis_degree_str Master's
title Boiler system modelling using Flownex®
title_full Boiler system modelling using Flownex®
title_fullStr Boiler system modelling using Flownex®
title_full_unstemmed Boiler system modelling using Flownex®
title_short Boiler system modelling using Flownex®
title_sort boiler system modelling using flownex r
topic Mechanical Engineering
url http://hdl.handle.net/11427/20784
work_keys_str_mv AT rossouwandre boilersystemmodellingusingflownex