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Energy management in industry : a case study on the brewing industry

The industrial sector is the main energy user in South Africa, using about half the national total, and compared to most other industrialised countries South Africa has a high in_dustrial energy intensity, thus necessitating improved industrial energy management. The malt brewing industry was chosen...

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Main Author: De Villiers, Mark Graham
Other Authors: Dutkiewicz, Ryszard Karol
Format: Thesis
Language:English
Published: Energy Research Centre 2016
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access_status_str Open Access
author De Villiers, Mark Graham
author2 Dutkiewicz, Ryszard Karol
author_browse De Villiers, Mark Graham
Dutkiewicz, Ryszard Karol
author_facet Dutkiewicz, Ryszard Karol
De Villiers, Mark Graham
author_sort De Villiers, Mark Graham
collection Thesis
description The industrial sector is the main energy user in South Africa, using about half the national total, and compared to most other industrialised countries South Africa has a high in_dustrial energy intensity, thus necessitating improved industrial energy management. The malt brewing industry was chosen as a case study industry to illustrate the potential for improved energy management in industry. Ohlsson's brewery in Cape Town was analysed in detail and energy management improvements identified for that brewery were ·expanded to include the malt brewing industry in general, by comparing Ohlsson's brewery to other breweries in South Africa. It was found that energy requirements at Ohlsson's Brewery could be reduced by 12-20%, by the implementation of economically feasible energy management schemes. However, mainly because of discrepancies in coal prices between Ohlsson's Brewery and most other breweries in South Africa, energy requirements for the brewing industry in general can be reduced by 7-13%. This translates to be a monetary saving of R242 000-R486 000/month, which is evenly spread between coal, electricity, and maximum demand savings. No single large energy saving scheme was identified, but the potential. savings are due to a number of schemes. The potential energy savings identified in this study exclude the savings as a result of the implementation of process sensitive schemes, which were considered beyond the scope of this study. Nevertheless some process sensitive schemes, associated with boiling in the brewhouse, could result in substantial savings. The energy usage target identified for South African breweries is higher than current energy requiiements for breweries in the Britain and Germany when climatic and operational constraints are taken into account. This is because Britain and Germany have higher energy costs relative to production costs, government incentive schemes for reducing energy usage, and more stringent environmental legislation often necessitating the recovery of brewhouse vapours.
format Thesis
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institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:32:34.479Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2016
publishDateRange 2016
publishDateSort 2016
publisher Energy Research Centre
publisherStr Energy Research Centre
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source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/21960 Energy management in industry : a case study on the brewing industry De Villiers, Mark Graham Dutkiewicz, Ryszard Karol Fraser, Duncan McKenzie Energy Research The industrial sector is the main energy user in South Africa, using about half the national total, and compared to most other industrialised countries South Africa has a high in_dustrial energy intensity, thus necessitating improved industrial energy management. The malt brewing industry was chosen as a case study industry to illustrate the potential for improved energy management in industry. Ohlsson's brewery in Cape Town was analysed in detail and energy management improvements identified for that brewery were ·expanded to include the malt brewing industry in general, by comparing Ohlsson's brewery to other breweries in South Africa. It was found that energy requirements at Ohlsson's Brewery could be reduced by 12-20%, by the implementation of economically feasible energy management schemes. However, mainly because of discrepancies in coal prices between Ohlsson's Brewery and most other breweries in South Africa, energy requirements for the brewing industry in general can be reduced by 7-13%. This translates to be a monetary saving of R242 000-R486 000/month, which is evenly spread between coal, electricity, and maximum demand savings. No single large energy saving scheme was identified, but the potential. savings are due to a number of schemes. The potential energy savings identified in this study exclude the savings as a result of the implementation of process sensitive schemes, which were considered beyond the scope of this study. Nevertheless some process sensitive schemes, associated with boiling in the brewhouse, could result in substantial savings. The energy usage target identified for South African breweries is higher than current energy requiiements for breweries in the Britain and Germany when climatic and operational constraints are taken into account. This is because Britain and Germany have higher energy costs relative to production costs, government incentive schemes for reducing energy usage, and more stringent environmental legislation often necessitating the recovery of brewhouse vapours. 2016-09-28T18:57:47Z 2016-09-28T18:57:47Z 1992 Master Thesis Masters MSc (Eng) http://hdl.handle.net/11427/21960 eng application/pdf Energy Research Centre Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Energy Research
De Villiers, Mark Graham
Energy management in industry : a case study on the brewing industry
thesis_degree_str Master's
title Energy management in industry : a case study on the brewing industry
title_full Energy management in industry : a case study on the brewing industry
title_fullStr Energy management in industry : a case study on the brewing industry
title_full_unstemmed Energy management in industry : a case study on the brewing industry
title_short Energy management in industry : a case study on the brewing industry
title_sort energy management in industry a case study on the brewing industry
topic Energy Research
url http://hdl.handle.net/11427/21960
work_keys_str_mv AT devilliersmarkgraham energymanagementinindustryacasestudyonthebrewingindustry