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Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells

The direct methanol fuel cell (DMFC) is identified as a promising fuel cell for portable and micro fuel cell applications. One of the major benefits is that methanol is an energy dense, inexpensively manufactured, easily stored and transported, liquid fuel (Hamann et al., 2007). However, the DMFC's...

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Main Author: Jackson, Colleen
Other Authors: Conrad, Olaf
Format: Thesis
Language:English
Published: Centre for Catalysis Research 2017
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access_status_str Open Access
author Jackson, Colleen
author2 Conrad, Olaf
author_browse Conrad, Olaf
Jackson, Colleen
author_facet Conrad, Olaf
Jackson, Colleen
author_sort Jackson, Colleen
collection Thesis
description The direct methanol fuel cell (DMFC) is identified as a promising fuel cell for portable and micro fuel cell applications. One of the major benefits is that methanol is an energy dense, inexpensively manufactured, easily stored and transported, liquid fuel (Hamann et al., 2007). However, the DMFC's current efficiency and power density is much lower than theoretically possible. This inefficiency is predominantly due to the crossover of methanol from the anode to the cathode, Ru dissolution and Ru crossover from the anode to the cathode. In addition, the DMFC has a high manufacturing cost due to expensive catalyst costs and other materials. Catalyst expenses are further increased by catalyst loading due to low activity at the anode of the DMFC (Zhang, 2008). Hence, with increasing activity and stability of the Pt-Ru/C catalyst, catalyst expenditure will decrease due to a decrease in catalyst loading. In addition, performance will increase due to a reduction in ruthenium dissolution and crossover. Therefore, increasing the activity and stability of the Pt-Ru/C catalyst is paramount to improving the current DMFC performance and viability as an alternative energy conversion device. Pt-Ru/C catalyst synthesis method, precursors, reduction time and temperature play a role in the activity for methanol electro-oxidation and stability since these conditions affect structure, morphology and dispersivity of the catalyst (Wang et al., 2005). Metal organic chemical deposition methods have shown promise in improving performance of electro-catalysts (Garcia & Goto, 2003). However, it is necessary to optimise deposition conditions such as deposition time and temperature for Pt(acac)₂ and Ru(acac)₃ precursors. This study focuses on a methodical approach to optimizing the chemical deposition synthesis method for Pt-Ru/C produced from Pt(acac)₂ and Ru(acac)₃ precursors. Organo-metallic chemical vapour deposition (OMCVD) involved the precursor's vapourisation before deposition and a newly developed method which involved the precursors melting before deposition. An investigation was conducted on the effects of precursor's phase before deposition. The second investigation was that of the furnace operating temperature, followed by an exploration of the furnace operating time influence on methanol electro-oxidation, CO tolerance and catalyst stability. Lastly, the exploration of the Pt:Ru metal ratio influence was completed. It was found that the catalyst produced via the liquid phase precursor displayed traits of a high oxide content. This led to an increased activity for methanol electro-oxidation, CO tolerance and catalyst stability despite the OMCVD catalyst producing smaller particles with a higher electrochemically active surface area (ECSA).
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institution University of Cape Town (South Africa)
language eng
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license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2017
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publisher Centre for Catalysis Research
publisherStr Centre for Catalysis Research
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spelling oai:open.uct.ac.za:11427/24322 Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells Jackson, Colleen Conrad, Olaf Levecque, Pieter B J Catalysis Research Chemical Engineering The direct methanol fuel cell (DMFC) is identified as a promising fuel cell for portable and micro fuel cell applications. One of the major benefits is that methanol is an energy dense, inexpensively manufactured, easily stored and transported, liquid fuel (Hamann et al., 2007). However, the DMFC's current efficiency and power density is much lower than theoretically possible. This inefficiency is predominantly due to the crossover of methanol from the anode to the cathode, Ru dissolution and Ru crossover from the anode to the cathode. In addition, the DMFC has a high manufacturing cost due to expensive catalyst costs and other materials. Catalyst expenses are further increased by catalyst loading due to low activity at the anode of the DMFC (Zhang, 2008). Hence, with increasing activity and stability of the Pt-Ru/C catalyst, catalyst expenditure will decrease due to a decrease in catalyst loading. In addition, performance will increase due to a reduction in ruthenium dissolution and crossover. Therefore, increasing the activity and stability of the Pt-Ru/C catalyst is paramount to improving the current DMFC performance and viability as an alternative energy conversion device. Pt-Ru/C catalyst synthesis method, precursors, reduction time and temperature play a role in the activity for methanol electro-oxidation and stability since these conditions affect structure, morphology and dispersivity of the catalyst (Wang et al., 2005). Metal organic chemical deposition methods have shown promise in improving performance of electro-catalysts (Garcia & Goto, 2003). However, it is necessary to optimise deposition conditions such as deposition time and temperature for Pt(acac)₂ and Ru(acac)₃ precursors. This study focuses on a methodical approach to optimizing the chemical deposition synthesis method for Pt-Ru/C produced from Pt(acac)₂ and Ru(acac)₃ precursors. Organo-metallic chemical vapour deposition (OMCVD) involved the precursor's vapourisation before deposition and a newly developed method which involved the precursors melting before deposition. An investigation was conducted on the effects of precursor's phase before deposition. The second investigation was that of the furnace operating temperature, followed by an exploration of the furnace operating time influence on methanol electro-oxidation, CO tolerance and catalyst stability. Lastly, the exploration of the Pt:Ru metal ratio influence was completed. It was found that the catalyst produced via the liquid phase precursor displayed traits of a high oxide content. This led to an increased activity for methanol electro-oxidation, CO tolerance and catalyst stability despite the OMCVD catalyst producing smaller particles with a higher electrochemically active surface area (ECSA). 2017-05-16T08:01:12Z 2017-05-16T08:01:12Z 2014 Master Thesis Masters MSc (Eng) http://hdl.handle.net/11427/24322 eng application/pdf Centre for Catalysis Research Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Catalysis Research
Chemical Engineering
Jackson, Colleen
Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
thesis_degree_str Master's
title Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
title_full Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
title_fullStr Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
title_full_unstemmed Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
title_short Preparation and characterisation of Pt-Ru/C catalysts for direct methanol fuel cells
title_sort preparation and characterisation of pt ru c catalysts for direct methanol fuel cells
topic Catalysis Research
Chemical Engineering
url http://hdl.handle.net/11427/24322
work_keys_str_mv AT jacksoncolleen preparationandcharacterisationofptruccatalystsfordirectmethanolfuelcells