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The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study

The steam generator in a pressurized water reactor power plant acts as a fission product barrier between primary and secondary system. Material failure of the tube bundle barrier could therefore lead to a release of radioactive product into the secondary side. Several repair methods have been used t...

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Main Author: Ntuli, Japhet Mkhipheni Ali
Other Authors: Malan, Arnaud
Format: Thesis
Language:English
Published: Department of Electrical Engineering 2020
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access_status_str Open Access
author Ntuli, Japhet Mkhipheni Ali
author2 Malan, Arnaud
author_browse Malan, Arnaud
Ntuli, Japhet Mkhipheni Ali
author_facet Malan, Arnaud
Ntuli, Japhet Mkhipheni Ali
author_sort Ntuli, Japhet Mkhipheni Ali
collection Thesis
description The steam generator in a pressurized water reactor power plant acts as a fission product barrier between primary and secondary system. Material failure of the tube bundle barrier could therefore lead to a release of radioactive product into the secondary side. Several repair methods have been used to address tube leakage, with the most popular being tube plugging. The objective of this study was to quantify the effect of tube plugging on the thermal performance of a steam generator. For this purpose, the systems computational fluid dynamics (CFD) software Flownex® was used. First, a Flownex® model of the steam generator was developed and validated via comparison of the results to a validated model from the literature. Following this, a hydro-thermal analysis was performed to determine the effect of the tube plugging on the thermal performance under normal operational conditions (excluding the possibility of a tube rupture). Tube plugging of up to 20% was investigated. The model predicted the following effects: decrease in heat transfer, primary coolant mass flowrate and primary outlet pressure. Further, primary flow velocity, pressure drop and outlet temperature increase with increasing tube plugging. On the secondary side, tube plugging lowers the mixture quality in the boiling region and steam production while the re-circulation ratio was increased. Lastly, the model predicted a plugging ratio limit of 17.3%. Beyond this point, the steam generator does not extract sufficient heat from the reactor at 100% power.
format Thesis
id oai:open.uct.ac.za:11427/30888
institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:31:24.573Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2020
publishDateRange 2020
publishDateSort 2020
publisher Department of Electrical Engineering
publisherStr Department of Electrical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/30888 The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study Ntuli, Japhet Mkhipheni Ali Malan, Arnaud Engineering The steam generator in a pressurized water reactor power plant acts as a fission product barrier between primary and secondary system. Material failure of the tube bundle barrier could therefore lead to a release of radioactive product into the secondary side. Several repair methods have been used to address tube leakage, with the most popular being tube plugging. The objective of this study was to quantify the effect of tube plugging on the thermal performance of a steam generator. For this purpose, the systems computational fluid dynamics (CFD) software Flownex® was used. First, a Flownex® model of the steam generator was developed and validated via comparison of the results to a validated model from the literature. Following this, a hydro-thermal analysis was performed to determine the effect of the tube plugging on the thermal performance under normal operational conditions (excluding the possibility of a tube rupture). Tube plugging of up to 20% was investigated. The model predicted the following effects: decrease in heat transfer, primary coolant mass flowrate and primary outlet pressure. Further, primary flow velocity, pressure drop and outlet temperature increase with increasing tube plugging. On the secondary side, tube plugging lowers the mixture quality in the boiling region and steam production while the re-circulation ratio was increased. Lastly, the model predicted a plugging ratio limit of 17.3%. Beyond this point, the steam generator does not extract sufficient heat from the reactor at 100% power. 2020-02-06T12:01:44Z 2020-02-06T12:01:44Z 2019 2020-02-04T06:59:35Z Master Thesis Masters MSc (Eng) http://hdl.handle.net/11427/30888 eng application/pdf Department of Electrical Engineering Faculty of Engineering and the Built Environment
spellingShingle Engineering
Ntuli, Japhet Mkhipheni Ali
The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study
thesis_degree_str Master's
title The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study
title_full The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study
title_fullStr The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study
title_full_unstemmed The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study
title_short The effect of steam generator tube plugging on its overall thermal performance - A Systems CFD-Based Study
title_sort effect of steam generator tube plugging on its overall thermal performance a systems cfd based study
topic Engineering
url http://hdl.handle.net/11427/30888
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AT ntulijaphetmkhipheniali effectofsteamgeneratortubepluggingonitsoverallthermalperformanceasystemscfdbasedstudy