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The Off-Design Modelling of a Combined-Cycle Power Plant

The shift towards renewable energy has steered the focus of power plant operation towards flexibility and fast response which are more attainable through the use of combined-cycle power plants. These aspects are required to account for the fluctuation of the supply as well as the demand of power tha...

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Main Author: Naidu, Rushavya
Other Authors: Fuls, Wim
Format: Thesis
Language:English
Published: Department of Mechanical Engineering 2021
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access_status_str Open Access
author Naidu, Rushavya
author2 Fuls, Wim
author_browse Fuls, Wim
Naidu, Rushavya
author_facet Fuls, Wim
Naidu, Rushavya
author_sort Naidu, Rushavya
collection Thesis
description The shift towards renewable energy has steered the focus of power plant operation towards flexibility and fast response which are more attainable through the use of combined-cycle power plants. These aspects are required to account for the fluctuation of the supply as well as the demand of power that is associated with renewable energy. Combined-cycle power plants consist of a gas turbine as the topping cycle, forming the core of the plant, and a Rankine cycle with a steam turbine as the bottoming cycle. A component called the Heat Recovery Steam Generator (HRSG) forms a connection point between the two cycles. It uses the heat released from the gas turbine to produce high pressure and temperature steam to be sent to the steam turbine. The objective of this project is to develop a model of a combined-cycle power plant in Flownex which can be solved in off-design conditions in order to compare it to plant data. The verification of this model will show that Flownex can be used to effectively and efficiently model a combined-cycle power plant. The process of development of the final Flownex model was achieved using various additional software. Initially, an analytical model was developed in Mathcad (software used for engineering calculations). This software provides a tool for understanding knowns, unknowns and what is being calculated in the system. Manual calculations of the Heat Recovery Steam Generator (HRSG) were done using heat balance equations. A temperature profile of the gas and water/steam in the HRSG was developed so that the duties of each component (economiser, evaporator, superheater) could be calculated. The overall conductance (UA) of each component was calculated in the design mode for the system to be evaluated in off-design mode. The development of an analytical model provided detailed understanding of the process of mathematical modelling used in commercial tools. Thereafter, a model was built in Virtual Plant, a thermodynamic modelling software for assessing plant performance. Virtual Plant uses plant design information and first engineering principles to predict plant performance. Finally, the Flownex model was designed. Flownex uses endpoint values (initial pressure and temperature and outgoing mass flow) and the UA of each component to calculate the characteristics of the flow at each intermediate point. For the single-, double-, and triple-pressure combined-cycle power plant systems, the analytical, Virtual Plant and Flownex models were compared. The results of all the models agreed closely with one another. The triple-pressure design and off-design Virtual Plant and Flownex models were also compared to plant data and it was concluded that Flownex was successful in modelling the design and off-design conditions of a combined-cycle power plant.
format Thesis
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institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:33:19.547Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2021
publishDateRange 2021
publishDateSort 2021
publisher Department of Mechanical Engineering
publisherStr Department of Mechanical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/35388 The Off-Design Modelling of a Combined-Cycle Power Plant Naidu, Rushavya Fuls, Wim combined-cycle HRSG Brayton cycle Rankine cycle Off-design The shift towards renewable energy has steered the focus of power plant operation towards flexibility and fast response which are more attainable through the use of combined-cycle power plants. These aspects are required to account for the fluctuation of the supply as well as the demand of power that is associated with renewable energy. Combined-cycle power plants consist of a gas turbine as the topping cycle, forming the core of the plant, and a Rankine cycle with a steam turbine as the bottoming cycle. A component called the Heat Recovery Steam Generator (HRSG) forms a connection point between the two cycles. It uses the heat released from the gas turbine to produce high pressure and temperature steam to be sent to the steam turbine. The objective of this project is to develop a model of a combined-cycle power plant in Flownex which can be solved in off-design conditions in order to compare it to plant data. The verification of this model will show that Flownex can be used to effectively and efficiently model a combined-cycle power plant. The process of development of the final Flownex model was achieved using various additional software. Initially, an analytical model was developed in Mathcad (software used for engineering calculations). This software provides a tool for understanding knowns, unknowns and what is being calculated in the system. Manual calculations of the Heat Recovery Steam Generator (HRSG) were done using heat balance equations. A temperature profile of the gas and water/steam in the HRSG was developed so that the duties of each component (economiser, evaporator, superheater) could be calculated. The overall conductance (UA) of each component was calculated in the design mode for the system to be evaluated in off-design mode. The development of an analytical model provided detailed understanding of the process of mathematical modelling used in commercial tools. Thereafter, a model was built in Virtual Plant, a thermodynamic modelling software for assessing plant performance. Virtual Plant uses plant design information and first engineering principles to predict plant performance. Finally, the Flownex model was designed. Flownex uses endpoint values (initial pressure and temperature and outgoing mass flow) and the UA of each component to calculate the characteristics of the flow at each intermediate point. For the single-, double-, and triple-pressure combined-cycle power plant systems, the analytical, Virtual Plant and Flownex models were compared. The results of all the models agreed closely with one another. The triple-pressure design and off-design Virtual Plant and Flownex models were also compared to plant data and it was concluded that Flownex was successful in modelling the design and off-design conditions of a combined-cycle power plant. 2021-11-29T10:01:04Z 2021-11-29T10:01:04Z 2020 2021-11-26T09:44:49Z Master Thesis Masters MSc http://hdl.handle.net/11427/35388 eng application/pdf Department of Mechanical Engineering Faculty of Engineering and the Built Environment
spellingShingle combined-cycle
HRSG
Brayton cycle
Rankine cycle
Off-design
Naidu, Rushavya
The Off-Design Modelling of a Combined-Cycle Power Plant
thesis_degree_str Master's
title The Off-Design Modelling of a Combined-Cycle Power Plant
title_full The Off-Design Modelling of a Combined-Cycle Power Plant
title_fullStr The Off-Design Modelling of a Combined-Cycle Power Plant
title_full_unstemmed The Off-Design Modelling of a Combined-Cycle Power Plant
title_short The Off-Design Modelling of a Combined-Cycle Power Plant
title_sort off design modelling of a combined cycle power plant
topic combined-cycle
HRSG
Brayton cycle
Rankine cycle
Off-design
url http://hdl.handle.net/11427/35388
work_keys_str_mv AT naidurushavya theoffdesignmodellingofacombinedcyclepowerplant
AT naidurushavya offdesignmodellingofacombinedcyclepowerplant