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Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion

The direct conversion of methane to methanol can have great economic implications and have been under extensive research for the past century. It is speculated that platinum-based catalysts may achieve this due to its ability to adsorb molecular oxygen as reactive surface oxygen species that may rea...

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Main Author: Guo, Junfeng
Other Authors: van Steen, Eric
Format: Thesis
Language:English
Published: Department of Chemical Engineering 2022
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access_status_str Open Access
author Guo, Junfeng
author2 van Steen, Eric
author_browse Guo, Junfeng
van Steen, Eric
author_facet van Steen, Eric
Guo, Junfeng
author_sort Guo, Junfeng
collection Thesis
description The direct conversion of methane to methanol can have great economic implications and have been under extensive research for the past century. It is speculated that platinum-based catalysts may achieve this due to its ability to adsorb molecular oxygen as reactive surface oxygen species that may react with methane to form methanol. The selective conversion to methanol over such a catalyst might be possible through site blocking action with in presence of steam and/or high oxygen partial pressures as well as the presence of a promoter. Thus, a packed bed reactor system capable of safely operating under high pressures (< 50 bar) is designed and constructed to investigate the performance of platinum-based catalysts in the direct oxidative conversion of methane to methanol whilst co-feeding steam. The design procedure is carried out from flowsheet development to the detailed design of individual units of the reactor system. The constructed reactor system is built around a quartz lined microreactor 200 mm long and 2.4 mm in diameter to minimize risks associated with the flammability of methane and oxygen mixtures. A method for complete product analysis of all carbon containing reaction products using gas chromatography with flame ionization detector in conjunction with an oxidizer-methanizer microreactor is developed which is capable of quantifying minor carbon containing reaction products formed at low conversions with yields greater than 10 μmol/mol. Flow, pressure and temperature controls are also developed for the reactor system to ensure steady state operation.
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institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:33:49.949Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2022
publishDateRange 2022
publishDateSort 2022
publisher Department of Chemical Engineering
publisherStr Department of Chemical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/36865 Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion Guo, Junfeng van Steen, Eric Chemical Engineering The direct conversion of methane to methanol can have great economic implications and have been under extensive research for the past century. It is speculated that platinum-based catalysts may achieve this due to its ability to adsorb molecular oxygen as reactive surface oxygen species that may react with methane to form methanol. The selective conversion to methanol over such a catalyst might be possible through site blocking action with in presence of steam and/or high oxygen partial pressures as well as the presence of a promoter. Thus, a packed bed reactor system capable of safely operating under high pressures (< 50 bar) is designed and constructed to investigate the performance of platinum-based catalysts in the direct oxidative conversion of methane to methanol whilst co-feeding steam. The design procedure is carried out from flowsheet development to the detailed design of individual units of the reactor system. The constructed reactor system is built around a quartz lined microreactor 200 mm long and 2.4 mm in diameter to minimize risks associated with the flammability of methane and oxygen mixtures. A method for complete product analysis of all carbon containing reaction products using gas chromatography with flame ionization detector in conjunction with an oxidizer-methanizer microreactor is developed which is capable of quantifying minor carbon containing reaction products formed at low conversions with yields greater than 10 μmol/mol. Flow, pressure and temperature controls are also developed for the reactor system to ensure steady state operation. 2022-10-21T12:53:59Z 2022-10-21T12:53:59Z 2018 2022-10-20T12:22:50Z Master Thesis Masters MSc http://hdl.handle.net/11427/36865 eng application/pdf Department of Chemical Engineering Faculty of Engineering and the Built Environment
spellingShingle Chemical Engineering
Guo, Junfeng
Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion
thesis_degree_str Master's
title Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion
title_full Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion
title_fullStr Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion
title_full_unstemmed Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion
title_short Design, construction and commissioning of a packed bed reactor system for methane to methanol conversion
title_sort design construction and commissioning of a packed bed reactor system for methane to methanol conversion
topic Chemical Engineering
url http://hdl.handle.net/11427/36865
work_keys_str_mv AT guojunfeng designconstructionandcommissioningofapackedbedreactorsystemformethanetomethanolconversion