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A microtexture based analysis of surface roughening in ductile metals during tensile deformation

This thesis examines the cause and mechanism for the occurrence of parallel surface ridges during the deformation of two specific ductile metal alloys, namely AISI 430 ferritic stainless steel and an aluminium alloy designated AA3002. The investigation considers, in particular, the development of pa...

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Main Author: Wittridge, Nicola Janette
Other Authors: Knutsen, Robert D
Format: Thesis
Language:English
Published: Centre for Materials Engineering 2024
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access_status_str Open Access
author Wittridge, Nicola Janette
author2 Knutsen, Robert D
author_browse Knutsen, Robert D
Wittridge, Nicola Janette
author_facet Knutsen, Robert D
Wittridge, Nicola Janette
author_sort Wittridge, Nicola Janette
collection Thesis
description This thesis examines the cause and mechanism for the occurrence of parallel surface ridges during the deformation of two specific ductile metal alloys, namely AISI 430 ferritic stainless steel and an aluminium alloy designated AA3002. The investigation considers, in particular, the development of parallel ridges during uniaxial tension, and their effect on the overall surface roughening of the sheet material. A detailed account of the microstructure and texture of the individual sample sheet materials is presented and proposals for the mechanisms of surface roughening are based on plasticity analysis of the actual material data. Both the microstructural characterisation and the texture determination was carried out using mainly electron microscopy techniques. Electron backscattered diffraction techniques were used to measure the microtexture, and analysis of this data allowed the calculation of the plastic flow behaviour of discrete volumes of the sample material. The yield behaviour was implemented in a finite element model to simulate the material behaviour under uniaxial tensile conditions. Analysis of microtexture results has indicated that elongated texture clusters are visible in the aluminium sample material which exhibits severe surface roughening during elongation in the rolling direction. It is proposed that initially surface roughening is the result of a variation in plastic flow of the surface grains due to the local texture clustering. With continued straining, the condition described by the MK analysis for strain localisation is able to arise and this leads to through-thickness strain localisation and necking, and so results in the formation of a ribbed profile. Ridging in stainless steel on the other hand can be attributed to an asymmetric distribution of texture components or plastic flow properties about the mid-plane of the material. An asymmetric arrangement yield properties initiates the development of differential transverse strains about the mid-plane of the material. The variation in transverse strain in turn results in a series of localised bending events which, on a macroscopic level, produces longitudinal corrugations and an overall ridged surface morphology.
format Thesis
id oai:open.uct.ac.za:11427/39990
institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:34:20.437Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2024
publishDateRange 2024
publishDateSort 2024
publisher Centre for Materials Engineering
publisherStr Centre for Materials Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/39990 A microtexture based analysis of surface roughening in ductile metals during tensile deformation Wittridge, Nicola Janette Knutsen, Robert D Materials Engineering This thesis examines the cause and mechanism for the occurrence of parallel surface ridges during the deformation of two specific ductile metal alloys, namely AISI 430 ferritic stainless steel and an aluminium alloy designated AA3002. The investigation considers, in particular, the development of parallel ridges during uniaxial tension, and their effect on the overall surface roughening of the sheet material. A detailed account of the microstructure and texture of the individual sample sheet materials is presented and proposals for the mechanisms of surface roughening are based on plasticity analysis of the actual material data. Both the microstructural characterisation and the texture determination was carried out using mainly electron microscopy techniques. Electron backscattered diffraction techniques were used to measure the microtexture, and analysis of this data allowed the calculation of the plastic flow behaviour of discrete volumes of the sample material. The yield behaviour was implemented in a finite element model to simulate the material behaviour under uniaxial tensile conditions. Analysis of microtexture results has indicated that elongated texture clusters are visible in the aluminium sample material which exhibits severe surface roughening during elongation in the rolling direction. It is proposed that initially surface roughening is the result of a variation in plastic flow of the surface grains due to the local texture clustering. With continued straining, the condition described by the MK analysis for strain localisation is able to arise and this leads to through-thickness strain localisation and necking, and so results in the formation of a ribbed profile. Ridging in stainless steel on the other hand can be attributed to an asymmetric distribution of texture components or plastic flow properties about the mid-plane of the material. An asymmetric arrangement yield properties initiates the development of differential transverse strains about the mid-plane of the material. The variation in transverse strain in turn results in a series of localised bending events which, on a macroscopic level, produces longitudinal corrugations and an overall ridged surface morphology. 2024-06-20T12:39:41Z 2024-06-20T12:39:41Z 1998 2024-06-19T12:51:06Z Thesis / Dissertation Doctoral PhD http://hdl.handle.net/11427/39990 eng application/pdf Centre for Materials Engineering Faculty of Engineering and the Built Environment
spellingShingle Materials Engineering
Wittridge, Nicola Janette
A microtexture based analysis of surface roughening in ductile metals during tensile deformation
thesis_degree_str Doctoral
title A microtexture based analysis of surface roughening in ductile metals during tensile deformation
title_full A microtexture based analysis of surface roughening in ductile metals during tensile deformation
title_fullStr A microtexture based analysis of surface roughening in ductile metals during tensile deformation
title_full_unstemmed A microtexture based analysis of surface roughening in ductile metals during tensile deformation
title_short A microtexture based analysis of surface roughening in ductile metals during tensile deformation
title_sort microtexture based analysis of surface roughening in ductile metals during tensile deformation
topic Materials Engineering
url http://hdl.handle.net/11427/39990
work_keys_str_mv AT wittridgenicolajanette amicrotexturebasedanalysisofsurfacerougheninginductilemetalsduringtensiledeformation
AT wittridgenicolajanette microtexturebasedanalysisofsurfacerougheninginductilemetalsduringtensiledeformation