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An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions

An experimental investigation into the identification of the spalling mechanisms of polycrystalline diamond compact (PDC) cutters and the effect of stress wave shape on the degree of spalling was performed using the split-Hopkinson pressure bar (SHPB) apparatus. The PDC cutters were loaded under spe...

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Main Author: Williams, Justin Craig
Other Authors: Nurick, Gerald
Format: Thesis
Language:English
Published: Department of Mechanical Engineering 2024
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access_status_str Open Access
author Williams, Justin Craig
author2 Nurick, Gerald
author_browse Nurick, Gerald
Williams, Justin Craig
author_facet Nurick, Gerald
Williams, Justin Craig
author_sort Williams, Justin Craig
collection Thesis
description An experimental investigation into the identification of the spalling mechanisms of polycrystalline diamond compact (PDC) cutters and the effect of stress wave shape on the degree of spalling was performed using the split-Hopkinson pressure bar (SHPB) apparatus. The PDC cutters were loaded under specific impact conditions and their reactions monitored and characterised. In order to isolate and identify the mechanism responsible for the spalling of the PDC cutters required them to be tested for compression waves, reflected tensile waves, contact stresses, resultant forces and normal forces. It was determined that the spalling phenomenon observed in PDC cutters was due to the application of excessive normal forces. The results obtained during the impact testing of the PDC cutters were of projected damage area and mass losses, which were converted to volume losses and average crack depth measurements. The loading conditions were characterised as the peak force, average force and impulse experienced by the PDC cutters which were then plotted as a function of each other as well as of the damage measurements. It was found that the degree of spalling is dependent on the amplitude of the applied stress wave and independent of the period. For this reason traditional drop testing methods cannot be used to describe the impact behaviour of PDC cutters and the SHPB apparatus therefore offers an alternative experimental technique.
format Thesis
id oai:open.uct.ac.za:11427/40093
institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:33:05.164Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2024
publishDateRange 2024
publishDateSort 2024
publisher Department of Mechanical Engineering
publisherStr Department of Mechanical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/40093 An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions Williams, Justin Craig Nurick, Gerald Mechanical Engineering An experimental investigation into the identification of the spalling mechanisms of polycrystalline diamond compact (PDC) cutters and the effect of stress wave shape on the degree of spalling was performed using the split-Hopkinson pressure bar (SHPB) apparatus. The PDC cutters were loaded under specific impact conditions and their reactions monitored and characterised. In order to isolate and identify the mechanism responsible for the spalling of the PDC cutters required them to be tested for compression waves, reflected tensile waves, contact stresses, resultant forces and normal forces. It was determined that the spalling phenomenon observed in PDC cutters was due to the application of excessive normal forces. The results obtained during the impact testing of the PDC cutters were of projected damage area and mass losses, which were converted to volume losses and average crack depth measurements. The loading conditions were characterised as the peak force, average force and impulse experienced by the PDC cutters which were then plotted as a function of each other as well as of the damage measurements. It was found that the degree of spalling is dependent on the amplitude of the applied stress wave and independent of the period. For this reason traditional drop testing methods cannot be used to describe the impact behaviour of PDC cutters and the SHPB apparatus therefore offers an alternative experimental technique. 2024-07-02T09:15:18Z 2024-07-02T09:15:18Z 2002 2024-07-01T13:13:15Z Thesis / Dissertation Masters MSc http://hdl.handle.net/11427/40093 eng application/pdf Department of Mechanical Engineering Faculty of Engineering and the Built Environment
spellingShingle Mechanical Engineering
Williams, Justin Craig
An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions
thesis_degree_str Master's
title An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions
title_full An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions
title_fullStr An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions
title_full_unstemmed An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions
title_short An investigation into the characterisation of the spalling behaviour of Polycrystalline Diamond Compact(PDC) cutters under impact loading conditions
title_sort investigation into the characterisation of the spalling behaviour of polycrystalline diamond compact pdc cutters under impact loading conditions
topic Mechanical Engineering
url http://hdl.handle.net/11427/40093
work_keys_str_mv AT williamsjustincraig aninvestigationintothecharacterisationofthespallingbehaviourofpolycrystallinediamondcompactpdccuttersunderimpactloadingconditions
AT williamsjustincraig investigationintothecharacterisationofthespallingbehaviourofpolycrystallinediamondcompactpdccuttersunderimpactloadingconditions