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A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt

This work involves the development of a vision-based system for measuring the size distribution of rocks on a conveyor belt. The system has applications in automatic control and optimization of milling machines, and the selection of optimal blasting methods in the mining industry. Rock size is initi...

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Main Author: Mkwelo, Simphiwe
Other Authors: de Jager, Gerhard
Format: Thesis
Language:English
Published: Department of Electrical Engineering 2024
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access_status_str Open Access
author Mkwelo, Simphiwe
author2 de Jager, Gerhard
author_browse Mkwelo, Simphiwe
de Jager, Gerhard
author_facet de Jager, Gerhard
Mkwelo, Simphiwe
author_sort Mkwelo, Simphiwe
collection Thesis
description This work involves the development of a vision-based system for measuring the size distribution of rocks on a conveyor belt. The system has applications in automatic control and optimization of milling machines, and the selection of optimal blasting methods in the mining industry. Rock size is initially assumed to be the projected rock surface area due to the constraint imposed by the 2D nature of images. This measurement is facilitated by locating connected rock-edge pixels. Rock edge detection is achieved using a watershed-based segmentation process. This process involves image pre-filtering with edge preserving filters at various degrees of filtering. The output of each filtering stage is retained and marker-driven watersheds are applied on each output resulting to traces of detected rock boundaries. Watershed boundary selection is then applied to select boundaries which are most likely to be rock edges based on rock features. Finally, rock recognition using feature classification is applied to remove non-rock watershed boundaries. The projected rock area distribution of a test-set is measured and compared to corresponding projected areas of manually segmented images. The obtained distributions are found to be similar with an RMS error of 2.37% on the test-set. Finally, sieve data is collected in the form of actual rock size distributions and a quantitative comparison between the actual and machine measured distributions is performed. The overall quantitative result is that the two rock size distributions are significantly different. However, after incorporating a stereology-based correction, hypothesis tests on a 3m belt-cut test-set show that the obtained distributions are similar.
format Thesis
id oai:open.uct.ac.za:11427/40138
institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:40:46.716Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2024
publishDateRange 2024
publishDateSort 2024
publisher Department of Electrical Engineering
publisherStr Department of Electrical Engineering
record_format dspace
source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/40138 A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt Mkwelo, Simphiwe de Jager, Gerhard Electrical Engineering This work involves the development of a vision-based system for measuring the size distribution of rocks on a conveyor belt. The system has applications in automatic control and optimization of milling machines, and the selection of optimal blasting methods in the mining industry. Rock size is initially assumed to be the projected rock surface area due to the constraint imposed by the 2D nature of images. This measurement is facilitated by locating connected rock-edge pixels. Rock edge detection is achieved using a watershed-based segmentation process. This process involves image pre-filtering with edge preserving filters at various degrees of filtering. The output of each filtering stage is retained and marker-driven watersheds are applied on each output resulting to traces of detected rock boundaries. Watershed boundary selection is then applied to select boundaries which are most likely to be rock edges based on rock features. Finally, rock recognition using feature classification is applied to remove non-rock watershed boundaries. The projected rock area distribution of a test-set is measured and compared to corresponding projected areas of manually segmented images. The obtained distributions are found to be similar with an RMS error of 2.37% on the test-set. Finally, sieve data is collected in the form of actual rock size distributions and a quantitative comparison between the actual and machine measured distributions is performed. The overall quantitative result is that the two rock size distributions are significantly different. However, after incorporating a stereology-based correction, hypothesis tests on a 3m belt-cut test-set show that the obtained distributions are similar. 2024-07-02T09:52:17Z 2024-07-02T09:52:17Z 2004 2024-06-25T13:49:33Z Thesis / Dissertation Masters MSc http://hdl.handle.net/11427/40138 eng application/pdf Department of Electrical Engineering Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Electrical Engineering
Mkwelo, Simphiwe
A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt
thesis_degree_str Master's
title A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt
title_full A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt
title_fullStr A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt
title_full_unstemmed A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt
title_short A machine vision-based approach to measuring the size distribution of rocks on a conveyor belt
title_sort machine vision based approach to measuring the size distribution of rocks on a conveyor belt
topic Electrical Engineering
url http://hdl.handle.net/11427/40138
work_keys_str_mv AT mkwelosimphiwe amachinevisionbasedapproachtomeasuringthesizedistributionofrocksonaconveyorbelt
AT mkwelosimphiwe machinevisionbasedapproachtomeasuringthesizedistributionofrocksonaconveyorbelt