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Flash dryer unit optimization through advanced process control

Dissertation (MEng)--University of Pretoria, 2011.

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Other Authors: De Vaal, Philip L.
Format: Thesis
Published: University of Pretoria 2013
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access_status_str Open Access
author2 De Vaal, Philip L.
author_browse De Vaal, Philip L.
author_facet De Vaal, Philip L.
collection Thesis
dc_rights_str_mv © 2011 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (MEng)--University of Pretoria, 2011.
format Thesis
id oai:repository.up.ac.za:2263/23760
institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:38:51.633Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher University of Pretoria
publisherStr University of Pretoria
record_format dspace
source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/23760 Flash dryer unit optimization through advanced process control De Vaal, Philip L. ndeclerk@angloplat.com De Clerk, Niel Flash dryer Platinum processing Model predictive control UCTD Dissertation (MEng)--University of Pretoria, 2011. In line with Anglo American’s asset optimization and environmental policies, the coal burning flash dryer operations at its smelters have been identified for potential optimization by means of advanced process control. For this project, the process and related literature were studied in detail and a revised control philosophy, which includes modifications to the existing basic control structure as well as a hybrid rule and model-predictive advanced control layer, was developed, installed and tested on one of these flash drying operations. Since commissioning of the APC, the flash dryer’s average throughput has increased by more than 6 %, despite higher feed moistures. Furthermore, even though coal consumption has increased slightly, the operation efficiency has improved by almost 5 %. This was made possible by improving the stability of the drying column outlet temperature by approximately 40 %, which in turn enabled the selection of a more optimal setpoint. Recent data has shown that APC utilization now exceeds 95 %. This is indicative of a successful controller installation with good site acceptance. Chemical Engineering unrestricted 2013-09-06T15:52:23Z 2011-05-10 2013-09-06T15:52:23Z 2011-04-19 2011-05-10 2011-04-04 Dissertation De Clerk, N 2011, Flash dryer unit optimization through advanced process control , MEng dissertation, University of Pretoria, Pretoria, viewed yymmdd < http://hdl.handle.net/2263/23760 > C11/106/ag http://hdl.handle.net/2263/23760 http://upetd.up.ac.za/thesis/available/etd-04042011-121021/ © 2011 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle Flash dryer
Platinum processing
Model predictive control
UCTD
Flash dryer unit optimization through advanced process control
title Flash dryer unit optimization through advanced process control
title_full Flash dryer unit optimization through advanced process control
title_fullStr Flash dryer unit optimization through advanced process control
title_full_unstemmed Flash dryer unit optimization through advanced process control
title_short Flash dryer unit optimization through advanced process control
title_sort flash dryer unit optimization through advanced process control
topic Flash dryer
Platinum processing
Model predictive control
UCTD
url http://hdl.handle.net/2263/23760
http://upetd.up.ac.za/thesis/available/etd-04042011-121021/