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CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle

Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2007.

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Other Authors: Craig, K.J. (Kenneth)
Format: Thesis
Published: University of Pretoria 2013
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access_status_str Open Access
author2 Craig, K.J. (Kenneth)
author_browse Craig, K.J. (Kenneth)
author_facet Craig, K.J. (Kenneth)
collection Thesis
dc_rights_str_mv © 2005, University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2007.
format Thesis
id oai:repository.up.ac.za:2263/26212
institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:36:39.169Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher University of Pretoria
publisherStr University of Pretoria
record_format dspace
source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/26212 CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle Craig, K.J. (Kenneth) gideon@saltuspoles.co.za De Wet, Gideon Jacobus Parametric studies Cfd validation and verification with water modelli Scaled water model Cfd modelling Mathematical optimisation Submerged entry nozzle (sen) Mould Continuous casting UCTD Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2007. In the continuous casting of steel, the Submerged Entry Nozzle (SEN), in particular the SEN geometry, has a primary influence on the flow pattern: the SEN controls the speed, direction and other characteristics of the jet entering the mould. The SEN is however relatively inexpensive to change (in comparison with other continuous casting equipment). Thus; there is a feasible incentive to exactly understand and predict the flow of molten steel through the SEN and into the mould, in order to maximise the quality of the steel by altering the design of the SEN. By changing the SEN geometry and SEN design, the flow pattern in the mould will also change: it is thus possible to obtain an optimum SEN design if (or when) the desired flow patterns and/or certain predetermined temperature distributions are achieved. Expensive and risky plant trials were traditionally utilised to “perfect” continuous casting processes. As opposed to the plant trials, this dissertation is concerned with the Computational Fluid Dynamics (CFD) modelling of the SEN and mould, which, when used in conjunction with the Mathematical Optimiser LS-OPT, will enable the optimisation of the SEN design to achieve desired results. The CFD models are experimentally verified and validated using 40%-scaled (designed and built in-house) and full-scale water model tests. This dissertation proves that the CFD modelling of the SEN and mould can be quite useful for optimisation and parametric studies, especially when automated model generation (geometry, mesh and solution procedures) is utilised. The importance of obtaining reliable and physically correct CFD results is also emphasised; hence the need for CFD model verification using water modelling. Mechanical and Aeronautical Engineering unrestricted 2013-09-07T03:51:12Z 2006-02-01 2013-09-07T03:51:12Z 2005-07-05 2007-02-01 2006-01-31 Dissertation De Wet, G 2005, CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle, MEng dissertation, University of Pretoria, Pretoria, viewed yymmdd < http://hdl.handle.net/2263/26212 > http://hdl.handle.net/2263/26212 http://upetd.up.ac.za/thesis/available/etd-01312006-141026/ © 2005, University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf University of Pretoria
spellingShingle Parametric studies
Cfd validation and verification with water modelli
Scaled water model
Cfd modelling
Mathematical optimisation
Submerged entry nozzle (sen)
Mould
Continuous casting
UCTD
CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle
title CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle
title_full CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle
title_fullStr CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle
title_full_unstemmed CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle
title_short CFD Modelling and Mathematical Optimisation of a Continuous Caster Submerged Entry Nozzle
title_sort cfd modelling and mathematical optimisation of a continuous caster submerged entry nozzle
topic Parametric studies
Cfd validation and verification with water modelli
Scaled water model
Cfd modelling
Mathematical optimisation
Submerged entry nozzle (sen)
Mould
Continuous casting
UCTD
url http://hdl.handle.net/2263/26212
http://upetd.up.ac.za/thesis/available/etd-01312006-141026/