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Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides

Thesis (PhD)--University of Pretoria, 2008.

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Other Authors: Focke, Walter Wilhelm
Format: Thesis
Published: University of Pretoria 2013
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access_status_str Open Access
author2 Focke, Walter Wilhelm
author_browse Focke, Walter Wilhelm
author_facet Focke, Walter Wilhelm
collection Thesis
dc_rights_str_mv © University of Pretoria 2006 D456
description Thesis (PhD)--University of Pretoria, 2008.
format Thesis
id oai:repository.up.ac.za:2263/26764
institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:39:22.254Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher University of Pretoria
publisherStr University of Pretoria
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source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/26764 Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides Focke, Walter Wilhelm chadehumbecord@yahoo.com Chadehumbe, Cordelia Blends Polyamide Polyvinyl butyral Thermoplastic starch Glycerol Plasticiser UCTD Thesis (PhD)--University of Pretoria, 2008. Starch is a natural polymer occurring in the seeds, tubers and stems of many plants, including maize. It is a mixture of two polymers: linear amylose and highly branched amylopectin. The ratio and the molar masses of the two polymers depend on the starch source, giving rise to different starch properties. Thermoplastic starch (TPS) was obtained by gelatinising a dry-blend mixture of maize starch, water, plasticisers and additives in a single-screw laboratory extruder. The TPS formed is a translucent amorphous material that could be shaped into pellets and injection-moulded into a variety of articles, just like conventional plastics [Shogren et al., 1994]. The advantages of TPS are that it is cheap and fully biodegradable. However, because of its hydrophilic nature, its properties and dimensional stability are influenced by moisture (humidity). It is also not easily processed like conventional plastics and the freshly moulded material ages, i.e. its properties change over time. The latter is caused by retrogradational structural changes which include helix formation and the crystallisation that occurs above the glass transition temperature [Myllärinen et al., 2002]. The unacceptable physical and processing properties of TPS were improved by blending with other polymers. The objective of this work was to determine the effects of water and glycerol content and the starch source or type on the mechanical properties of maize-based TPS. In addition, the effect of gypsum filler and polyamides or polyvinyl butyral (PVB) as modifying agent was also investigated. The PVB was based on material recycled from automotive windscreens. As with the thermoplastic starch, the thermoplastic/polymer blends, e.g. polyvinyl butyral, were also prepared using a single-screw extruder. After pelletisation, the materials were conditioned at 30 °C and a relative humidity of 60%. Tensile test specimens were prepared by injection moulding. Samples were characterised using X-ray diffraction (XRD), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and tensile testing. The effect of environmental conditions (temperature and humidity or water submersion) on the ageing of the samples was investigated using tensile properties as a measure. Initial extrusion and moulding trials revealed that the TPS compounds were very difficult to process. Difficulties were encountered with feeding the dry blends into the compounding extruder. The moulded samples adhered strongly to the mould walls, especially the sprue part. These problems were overcome by adding 2,5% precipitated silica to improve the flowability of the dry blends and stearyl alcohol at ca. 1,5% as a processing aid. The latter performed as an external lubricant and mould-release agent. Nevertheless, for some compositions it was also necessary to use ‘Spray-and-Cook’ as mould-release agent during injection moulding. The results show that HiMaizeTM, a high-amylose maize starch, provided the best properties in TPS and its blends. Further improvements in properties were obtained by blending with low-molecular-weight hot-melt adhesive-grade polyamides (Euremelt 2138 and 2140), engineering polyamide (EMS Grilon CF 62 BSE) or low amounts of PVB. The properties of all the compounds investigated were affected by moisture content and also by ageing. The TPS-PVB blends showed highly non-linear composition-dependence. SEM and DMA revealed a phase separation for all the TPS-PVB blend compositions investigated. The tensile properties were negatively affected by ageing in a high-humidity environment and they deteriorated rapidly when the samples were soaked in water. Synergistic property enhancement was observed for a compound containing 22% thermoplastic starch. It featured a higher tensile strength, showed better water resistance and was significantly less affected by ageing. At higher PVB levels, the property dropped to values that were lower than expected from the linear blending rule. Chemical Engineering unrestricted 2013-09-07T07:51:51Z 2008-08-06 2013-09-07T07:51:51Z 2008-04-11 2008-08-06 2008-07-28 Thesis a 2006 D456 gm http://hdl.handle.net/2263/26764 http://upetd.up.ac.za/thesis/available/etd-07282008-173332/ © University of Pretoria 2006 D456 application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf University of Pretoria
spellingShingle Blends
Polyamide
Polyvinyl butyral
Thermoplastic starch
Glycerol
Plasticiser
UCTD
Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
title Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
title_full Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
title_fullStr Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
title_full_unstemmed Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
title_short Tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
title_sort tensile properties of thermoplastic starch and its blends with polyvinyl butyral and polyamides
topic Blends
Polyamide
Polyvinyl butyral
Thermoplastic starch
Glycerol
Plasticiser
UCTD
url http://hdl.handle.net/2263/26764
http://upetd.up.ac.za/thesis/available/etd-07282008-173332/