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The behaviour of nitrogen during the autogenous ARC welding of stainless steel

Dissertation (PHD)--University of Pretoria, 2004.

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Other Authors: Pistorius, Petrus Christiaan
Format: Thesis
Published: University of Pretoria 2013
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access_status_str Open Access
author2 Pistorius, Petrus Christiaan
author_browse Pistorius, Petrus Christiaan
author_facet Pistorius, Petrus Christiaan
collection Thesis
dc_rights_str_mv © 2001, University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (PHD)--University of Pretoria, 2004.
format Thesis
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institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:40:14.504Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher University of Pretoria
publisherStr University of Pretoria
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source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/27913 The behaviour of nitrogen during the autogenous ARC welding of stainless steel Pistorius, Petrus Christiaan mtoit@postino.up.ac.za Du Toit, Madeleine Nitrogen Surface active elements Supersaturation Bubbles Kinetic model Welding Desorption Absorption Sulphur Stainless steel UCTD Dissertation (PHD)--University of Pretoria, 2004. Nitrogen-alloyed austenitic stainless steels are becoming increasingly popular, mainly due to their excellent combination of strength and toughness. Nitrogen desorption to the atmosphere during the autogenous welding of these steels is often a major problem, resulting in porosity and nitrogen losses from the weld. In order to counteract this problem, the addition of nitrogen to the shielding gas has been proposed. This study deals with the absorption and desorption of nitrogen during the autogenous arc welding of a number of experimental stainless steels. These steels are similar in composition to type 310 stainless steel, but with varying levels of nitrogen and sulphur. The project investigated the influence of the base metal nitrogen content, the nitrogen partial pressure in the shielding gas and the weld surface active element concentration on the nitrogen content of autogenous welds. The results confirm that Sievert's law is not obeyed during welding. The weld nitrogen content increases with an increase in the shielding gas nitrogen content at low nitrogen partial pressures, but at higher partial pressures a dynamic equilibrium is created where the amount of nitrogen absorbed by the weld metal is balanced by the amount of nitrogen evolved from the weld pool. In alloys with low sulphur contents, this steady-state nitrogen content is not influenced to any significant extent by the base metal nitrogen content, but in high sulphur alloys, an increase in the initial nitrogen concentration results in higher weld nitrogen contents over the entire range of nitrogen partial pressures evaluated. A kinetic model can be used to describe nitrogen absorption and desorption during welding. The nitrogen desorption rate constant decreases with an increase in the sulphur concentration. This is consistent with a site blockage model, where surface active elements occupy a fraction of the available surface sites. The absorption rate constant is, however, not a strong function of the surface active element concentration. Alloys with higher base metal nitrogen contents require increased levels of supersaturation prior to the onset of nitrogen evolution as bubbles. These increased levels of supersaturation for the higher-nitrogen alloys is probably related to the higher rate of nitrogen removal as N2 the onset of bubble formation. Given that nitrogen bubble formation and detachment require nucleation and growth, it is assumed that a higher nitrogen removal rate would require a higher degree of supersaturation. Nitrogen losses from nitrogen-alloyed stainless steels can be expected during welding in pure argon shielding gas. Small amounts of nitrogen can be added to the shielding gas to counteract this effect, but this should be done with care to avoid bubble formation. Supersaturation before bubble formation does, however, extend the range of shielding gas compositions which can be used. Due to the lower desorption rates associated with higher surface active element concentrations, these elements have a beneficial influence during the welding of high nitrogen stainless steels. Although higher sulphur contents may not be viable in practice, small amounts of oxygen added to the shielding gas during welding will have a similar effect. Materials Science and Metallurgical Engineering unrestricted 2013-09-07T12:34:30Z 2003-02-26 2013-09-07T12:34:30Z 2001-04-30 2004-02-26 2002-09-13 Dissertation Du Toit, M 2001, The behaviour of nitrogen during the autogenous ARC welding of stainless steel, PHD dissertation, University of Pretoria, Pretoria, viewed yymmdd < http://hdl.handle.net/2263/27913 > http://hdl.handle.net/2263/27913 http://upetd.up.ac.za/thesis/available/etd-09132002-100245/ © 2001, University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf University of Pretoria
spellingShingle Nitrogen
Surface active elements
Supersaturation
Bubbles
Kinetic model
Welding
Desorption
Absorption
Sulphur
Stainless steel
UCTD
The behaviour of nitrogen during the autogenous ARC welding of stainless steel
title The behaviour of nitrogen during the autogenous ARC welding of stainless steel
title_full The behaviour of nitrogen during the autogenous ARC welding of stainless steel
title_fullStr The behaviour of nitrogen during the autogenous ARC welding of stainless steel
title_full_unstemmed The behaviour of nitrogen during the autogenous ARC welding of stainless steel
title_short The behaviour of nitrogen during the autogenous ARC welding of stainless steel
title_sort behaviour of nitrogen during the autogenous arc welding of stainless steel
topic Nitrogen
Surface active elements
Supersaturation
Bubbles
Kinetic model
Welding
Desorption
Absorption
Sulphur
Stainless steel
UCTD
url http://hdl.handle.net/2263/27913
http://upetd.up.ac.za/thesis/available/etd-09132002-100245/