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Implementation and performance analysis of a model-based controller on a batch pulp digester

Dissertation (MEng (Control))--University of Pretoria, 2003.

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Other Authors: De Vaal, Philip L.
Format: Thesis
Published: University of Pretoria 2013
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access_status_str Open Access
author2 De Vaal, Philip L.
author_browse De Vaal, Philip L.
author_facet De Vaal, Philip L.
collection Thesis
dc_rights_str_mv © 2003, University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (MEng (Control))--University of Pretoria, 2003.
format Thesis
id oai:repository.up.ac.za:2263/28717
institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:36:08.960Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher University of Pretoria
publisherStr University of Pretoria
record_format dspace
source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/28717 Implementation and performance analysis of a model-based controller on a batch pulp digester De Vaal, Philip L. carl.sandrock@up.ac.za Sandrock, Carl Model based control Monte carlo Performance analysis Batch control Pulping Sulphite process UCTD Dissertation (MEng (Control))--University of Pretoria, 2003. The control of batch pulp digesters is hampered by insufficient measurements as well as nonlinearity and weak correlation between consecutive cooks. This makes a model-based approach to control attractive. Due to the age of the industry, many legacy controllers are in place on digesters around the world. The theoretical variance obtained by Monte Carlo modelling of a new controller is used as a benchmark for performance comparison between an old control system (S-factor) and a new model based controller developed by the University of Pretoria (the UP controller). This study covers the development of the controller, Monte Carlo modelling of the old and new controllers and in-situ testing of the UP controller on an operating digester. During Monte Carlo simulation, the UP controller outperformed the legacy controller, obtaining a theoretical overall variance of 3,07 (which will be used as the baseline for performance measurement) while also showing larger responses to tuning factors. The S-factor performed at 6,8 times the theoretical optimum variance during in situ testing, while the UP controller performed at 3,9 times the theoretical optimum (43% better than the S-factor controller). An average error 90% lower than that of the S-factor controller was obtained when using the UP controller. Additional benefits of the new controller include easy inclusion of new measurements and clear relations between the tuning parameters used and the conditions in the digester. Chemical Engineering unrestricted 2013-09-07T14:07:49Z 2004-10-19 2013-09-07T14:07:49Z 2003-10-31 2003 2004-10-15 Dissertation Sandrock, C 2003, Implementation and performance analysis of a model-based controller on a batch pulp digester, MEng dissertation, University of Pretoria, Pretoria, viewed yymmdd < http://hdl.handle.net/2263/28717 > http://hdl.handle.net/2263/28717 http://upetd.up.ac.za/thesis/available/etd-10152004-113239/ © 2003, University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle Model based control
Monte carlo
Performance analysis
Batch control
Pulping
Sulphite process
UCTD
Implementation and performance analysis of a model-based controller on a batch pulp digester
title Implementation and performance analysis of a model-based controller on a batch pulp digester
title_full Implementation and performance analysis of a model-based controller on a batch pulp digester
title_fullStr Implementation and performance analysis of a model-based controller on a batch pulp digester
title_full_unstemmed Implementation and performance analysis of a model-based controller on a batch pulp digester
title_short Implementation and performance analysis of a model-based controller on a batch pulp digester
title_sort implementation and performance analysis of a model based controller on a batch pulp digester
topic Model based control
Monte carlo
Performance analysis
Batch control
Pulping
Sulphite process
UCTD
url http://hdl.handle.net/2263/28717
http://upetd.up.ac.za/thesis/available/etd-10152004-113239/