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High strength, ductile wide gap braze joints for stationary turbine component repairs

Thesis (PhD)--University of Pretoria, 2008.

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Other Authors: Du Toit, Madeleine
Format: Thesis
Published: University of Pretoria 2013
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access_status_str Open Access
author2 Du Toit, Madeleine
author_browse Du Toit, Madeleine
author_facet Du Toit, Madeleine
collection Thesis
dc_rights_str_mv © University of Pretoria 2008D538/
description Thesis (PhD)--University of Pretoria, 2008.
format Thesis
id oai:repository.up.ac.za:2263/29403
institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:38:56.612Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher University of Pretoria
publisherStr University of Pretoria
record_format dspace
source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/29403 High strength, ductile wide gap braze joints for stationary turbine component repairs Du Toit, Madeleine the1helper@yahoo.com Miglietti, Warren Martin Andre Turbine components Liquid phase diffusion brazing Braze joints UCTD Thesis (PhD)--University of Pretoria, 2008. Wide cracks in land-based Ni- or Co-base superalloy turbine components are difficult to repair successfully using conventional welding or brazing techniques. This project examined the feasibility of liquid phase diffusion brazing using novel Ni- and Co-base braze alloys containing Hf or Zr as melt point depressant for the repair of wide cracks in turbine components. An optimized braze cycle was developed and the joints were evaluated using various metallographic techniques and mechanical tests (elevated temperature tensile tests, creep rupture tests and low cycle fatigue tests). Microstructural examination revealed the presence of Hf- or Zr-rich intermetallic phases (most likely Ni7Hf2 or Ni5Zr) in Ni-base braze joints. These intermetallic compounds were, however, observed to be significantly softer than the boride phases routinely found in commercially available braze alloys with boron as melt point depressant. As a result, the novel wide gap brazed joints displayed excellent mechanical properties (ranging from 80% to 100% of the base metal’s properties). The low cycle fatigue properties of wide gap braze joints performed using a combination of MarM247 superalloy powder and Ni-Cr-Hf or Ni-Cr-Zr braze filler metals were found to be superior to those of the widely used Ni-Cr-B braze filler metals. Wide gap braze repair of FSX-414 Co-base superalloy using novel MarM509/MarM509B and MarM509/Co-Hf braze alloys resulted in high temperature tensile properties equivalent to those of weld repairs in the same parent material (using Nozzalloy filler metal). The creep rupture and low cycle fatigue (LCF) properties of the braze joints were superior to those of welds performed using MarM918 filler metal. Materials Science and Metallurgical Engineering unrestricted 2013-09-07T15:35:44Z 2008-11-13 2013-09-07T15:35:44Z 2008-09-02 2008-11-13 2008-11-11 Thesis a 2008D538/ag http://hdl.handle.net/2263/29403 http://upetd.up.ac.za/thesis/available/etd-11112008-094325/ © University of Pretoria 2008D538/ application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf University of Pretoria
spellingShingle Turbine components
Liquid phase diffusion brazing
Braze joints
UCTD
High strength, ductile wide gap braze joints for stationary turbine component repairs
title High strength, ductile wide gap braze joints for stationary turbine component repairs
title_full High strength, ductile wide gap braze joints for stationary turbine component repairs
title_fullStr High strength, ductile wide gap braze joints for stationary turbine component repairs
title_full_unstemmed High strength, ductile wide gap braze joints for stationary turbine component repairs
title_short High strength, ductile wide gap braze joints for stationary turbine component repairs
title_sort high strength ductile wide gap braze joints for stationary turbine component repairs
topic Turbine components
Liquid phase diffusion brazing
Braze joints
UCTD
url http://hdl.handle.net/2263/29403
http://upetd.up.ac.za/thesis/available/etd-11112008-094325/