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Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling

Dissertation (MSc)--University of Pretoria, 2015.

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Other Authors: Pistorius, Chris
Format: Thesis
Language:English
Published: University of Pretoria 2015
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access_status_str Open Access
author2 Pistorius, Chris
author_browse Pistorius, Chris
author_facet Pistorius, Chris
collection Thesis
dc_rights_str_mv © 2015 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria
description Dissertation (MSc)--University of Pretoria, 2015.
format Thesis
id oai:repository.up.ac.za:2263/44429
institution University of Pretoria (South Africa)
language English
last_indexed 2026-06-10T12:39:04.068Z
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publishDate 2015
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publisher University of Pretoria
publisherStr University of Pretoria
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spelling oai:repository.up.ac.za:2263/44429 Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling Pistorius, Chris Zietsman, Johan Muller, Jacques Metallurgy Modelling UCTD Taphole High-carbon ferromanganese Silicomanganese Physicochemical properties SDG-04: Quality education Engineering, built environment and information technology theses SDG-07 SDG-07: Affordable and clean energy Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-12 SDG-12: Responsible consumption and production Engineering, built environment and information technology theses SDG-13 SDG-13: Climate action Dissertation (MSc)--University of Pretoria, 2015. The tapping of slag and metal is a key operational aspect in high-carbon ferromanganese (HCFeMn) and silicomanganese (SiMn) production. Tapping behaviour can be influenced by taphole design and the physicochemical properties of the tapped slag and metal. Unfavourable behaviour includes difficulties during taphole opening, and sluggish or intermittent slag flow. The slags of interest here consist mostly of components in the CaO-MnO-SiO2-Al2O3-MgO system, but differ greatly in MnO content and basicity due to the different operating practices. To evaluate the flow behaviour of these slags from submerged arc furnaces (SAFs) the latest physicochemical property models were applied to model viscosity, thermal conductivity, density, and heat capacity as functions of temperature and typical HCFeMn and SiMn slag compositions. These property values were applied in a simplified model of flow through the coke bed and taphole with an inlet pressure specified. Based on a model from the literature (Iida et al. 2008), a model was formulated with spherical-radial flow through the coke bed, being independent of the length of the fluid path through the coke bed. The effect of variation in the slag-metal ratio was investigated, with the focus on tap streams consisting of only slag. The estimated flow rates were comparable to those reported elsewhere (Kadkhodabeigi 2011) and found to be dependent mostly on slag viscosity, which was generally lower for the typical SiMn slags due to their composition and higher operating temperature. Furthermore, in most of the cases considered it was estimated that the flow through the taphole would develop into laminar flow, with the pressure drop predominantly over the coke bed. Flow rates were found to be highly dependent on the taphole diameter and coke bed void fraction, and to lesser extent on the taphole length and coke bed particle diameter. mi2025 Materials Science and Metallurgical Engineering Unrestricted SDG-04: Quality education SDG-07: Affordable and clean energy SDG-09: Industry, innovation and infrastructure SDG-12: Responsible consumption and production SDG-13: Climate action 2015-04-17T10:15:11Z 2015-04-17T10:15:11Z 2015-09 2015 Dissertation Muller, JM 2015, Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling, MSc dissertation, University of Pretoria, Pretoria, viewed yyddmm <http://hdl.handle.net/2263/44429> http://hdl.handle.net/2263/44429 en © 2015 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria application/pdf University of Pretoria
spellingShingle Metallurgy
Modelling
UCTD
Taphole
High-carbon ferromanganese
Silicomanganese
Physicochemical properties
SDG-04: Quality education
Engineering, built environment and information technology theses SDG-07
SDG-07: Affordable and clean energy
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-12
SDG-12: Responsible consumption and production
Engineering, built environment and information technology theses SDG-13
SDG-13: Climate action
Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling
title Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling
title_full Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling
title_fullStr Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling
title_full_unstemmed Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling
title_short Evaluation of HCFeMn and SiMn Slag Tapping Flow Behaviour Using Physicochemical Property Modelling and Analytical Flow Modelling
title_sort evaluation of hcfemn and simn slag tapping flow behaviour using physicochemical property modelling and analytical flow modelling
topic Metallurgy
Modelling
UCTD
Taphole
High-carbon ferromanganese
Silicomanganese
Physicochemical properties
SDG-04: Quality education
Engineering, built environment and information technology theses SDG-07
SDG-07: Affordable and clean energy
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-12
SDG-12: Responsible consumption and production
Engineering, built environment and information technology theses SDG-13
SDG-13: Climate action
url http://hdl.handle.net/2263/44429