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The stress-corrosion cracking of carbon steel in Co-C02-H20

Thesis (PhD)--University of Pretoria, 2013.

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Other Authors: Du Toit, Madeleine
Format: Thesis
Language:English
Published: University of Pretoria 2015
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access_status_str Open Access
author2 Du Toit, Madeleine
author_browse Du Toit, Madeleine
author_facet Du Toit, Madeleine
collection Thesis
dc_rights_str_mv © 2013 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Thesis (PhD)--University of Pretoria, 2013.
format Thesis
id oai:repository.up.ac.za:2263/50205
institution University of Pretoria (South Africa)
language English
last_indexed 2026-06-10T12:39:17.410Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2015
publishDateRange 2015
publishDateSort 2015
publisher University of Pretoria
publisherStr University of Pretoria
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source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/50205 The stress-corrosion cracking of carbon steel in Co-C02-H20 Du Toit, Madeleine josias.vandermerwe@wits.ac.za Sandenbergh, R.F. Van der Merwe, Josias Willem UCTD Thesis (PhD)--University of Pretoria, 2013. Stress-corrosion cracking of steel occurs in the CO-C02-H20 system when these three environmental components are present together. The dissolved carbon monoxide in the water forms an inhibitive layer on the surface of the steel. Rupture of the adsorbed layer by slip steps on the surface of the steel causes the exposure of uninhibited steel if plastic deformation occurs. Dissolved carbon dioxide accelerates the corrosion rate at this location. A crack forms when the corrosion is concentrated to form a crack tip, while corrosion of the crack flanks is inhibited. Due to the conservation of charge, crack growth relies on cathodic processes on the external surfaces. Cathodic reactions need not be confined to the crack tip and crack flanks, but may also occur on the external surfaces. To handle cracking in a practical context, critical stress intensities and corresponding growth rates are necessary for design purposes. The critical stress intensity for stress-corrosion cracking - K1scc - was determined by measuring the current flow from an external cathode, with comparisons with the crack growth rate. Crack propagation was measured with the potential drop method. The double cantilever beam specimens were coated with silicone rubber to limit corrosion to a small region around the crack. This allowed measuring of the current flow between the crack tip and two steel cathodes at the sides of the specimen. The current responses were correlated with the actual crack propagation. Experiments were conducted by testing C-Mn steel in distilled water with a 50°/o CO - 50°/o C02 gas mixture at 45°C and 800 kPa. It was found that K1scc can be predicted by using the current measurements. It appears that with such "electrochemical noise measurements" important factors that influence the cracking process can be investigated. The required inhibitor addition was evaluated and between 200 and 1000 ppm potassium bichromate was required to mitigate stress-corrosion cracks significantly. Constant deflection tests confirmed the low stress threshold of C-Mn steel exposed to industrial environments with carbon monoxide and carbon dioxide. Therefore, the ineffectiveness of stress relieving post-weld heat treatments to inhibit cracking is clear. tm2015 Materials Science and Metallurgical Engineering PhD Unrestricted 2015-10-09T10:28:46Z 2015-10-09T10:28:46Z 2013-09-04 2013 Thesis Van der Merwe, JW 2013, The stress-corrosion cracking of carbon steel in Co-C02-H20, PhD Thesis, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/50205> E13/9/1219 http://hdl.handle.net/2263/50205 en © 2013 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle UCTD
The stress-corrosion cracking of carbon steel in Co-C02-H20
title The stress-corrosion cracking of carbon steel in Co-C02-H20
title_full The stress-corrosion cracking of carbon steel in Co-C02-H20
title_fullStr The stress-corrosion cracking of carbon steel in Co-C02-H20
title_full_unstemmed The stress-corrosion cracking of carbon steel in Co-C02-H20
title_short The stress-corrosion cracking of carbon steel in Co-C02-H20
title_sort stress corrosion cracking of carbon steel in co c02 h20
topic UCTD
url http://hdl.handle.net/2263/50205