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A unified approach to heat integration in continuous chemical processing plants

Thesis (PhD)--University of Pretoria, 2015.

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Other Authors: Majozi, Thokozani
Format: Thesis
Language:English
Published: University of Pretoria 2015
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access_status_str Open Access
author2 Majozi, Thokozani
author_browse Majozi, Thokozani
author_facet Majozi, Thokozani
collection Thesis
dc_rights_str_mv © 2015 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Thesis (PhD)--University of Pretoria, 2015.
format Thesis
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institution University of Pretoria (South Africa)
language English
last_indexed 2026-06-10T12:37:37.270Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2015
publishDateRange 2015
publishDateSort 2015
publisher University of Pretoria
publisherStr University of Pretoria
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source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/50676 A unified approach to heat integration in continuous chemical processing plants Majozi, Thokozani shellybeangstrom@gmail.com Beangstrom, Sheldon Grant UCTD Heat integration Pinch analysis Process integration Engineering, built environment and information technology theses SDG-07 Engineering, built environment and information technology theses SDG-09 Engineering, built environment and information technology theses SDG-12 Thesis (PhD)--University of Pretoria, 2015. Heat integration is a popular method for minimising the energy needs of a chemical plant, and also for optimising the accompanying utility systems. In conventional practice, the regions of process-process heat integration, cooling water system design, and steam system design are treated in isolation from one another. Methods have been developed specific to each region, but fail to properly acknowledge the existence of the other regions, or the interaction between various regions of an energy system. This separated approach to process integration leads to suboptimal results. In this work, a new unified approach to heat integration on chemical plants is presented. Models are developed that simultaneously consider the process-process heat exchanger network together with the cooling water and steam networks. The operation of the cooling tower and steam turbines is also included, providing a holistic coverage of the associated utility systems, leading to a comprehensive utility system design. The models can be applied to two specific design cases. The first case involves existing utility systems, with the objective of designing an energy system that best utilises these utilities. The second case considers a grass roots design, in which the utility systems are optimised together with the heat exchanger networks. The advantage of the first case is that systems can be debottlenecked, including systems already debottlenecked using current techniques. The advantage of the second case is that new plants can exploit the improvements by reducing the construction costs of the utility systems. The new models were applied to two case studies to demonstrate their performance. The results show that the new unified approach provides consistent reductions in utility flowrates, compared to the case when the utilities are optimised separately from the process. In all cases, the minimum energy requirement of the process was not compromised in achieving these reductions. These results indicate that a unified approach to heat integration on chemical plants is a feasible method which is superior to current separated techniques. tm2015 mi2026 Chemical Engineering PhD Unrestricted SDG-07: Affordable and clean energy SDG-09: Industry, innovation and infrastructure SDG-12: Responsible consumption and production 2015-11-25T09:47:13Z 2015-11-25T09:47:13Z 2015/09/01 2015 Thesis Beangstrom, SG 2015, A unified approach to heat integration in continuous chemical processing plants, PhD Thesis, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/50676> S2015 http://hdl.handle.net/2263/50676 en © 2015 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle UCTD
Heat integration
Pinch analysis
Process integration
Engineering, built environment and information technology theses SDG-07
Engineering, built environment and information technology theses SDG-09
Engineering, built environment and information technology theses SDG-12
A unified approach to heat integration in continuous chemical processing plants
title A unified approach to heat integration in continuous chemical processing plants
title_full A unified approach to heat integration in continuous chemical processing plants
title_fullStr A unified approach to heat integration in continuous chemical processing plants
title_full_unstemmed A unified approach to heat integration in continuous chemical processing plants
title_short A unified approach to heat integration in continuous chemical processing plants
title_sort unified approach to heat integration in continuous chemical processing plants
topic UCTD
Heat integration
Pinch analysis
Process integration
Engineering, built environment and information technology theses SDG-07
Engineering, built environment and information technology theses SDG-09
Engineering, built environment and information technology theses SDG-12
url http://hdl.handle.net/2263/50676