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The design and behaviour of crush pillars on the Merensky reef

Thesis (PhD)--University of Pretoria, 2015.

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Other Authors: Malan, D.F.
Format: Thesis
Language:English
Published: University of Pretoria 2016
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access_status_str Open Access
author2 Malan, D.F.
author_browse Malan, D.F.
author_facet Malan, D.F.
collection Thesis
dc_rights_str_mv © 2016 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Thesis (PhD)--University of Pretoria, 2015.
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institution University of Pretoria (South Africa)
language English
last_indexed 2026-06-10T12:38:29.922Z
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provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2016
publishDateRange 2016
publishDateSort 2016
publisher University of Pretoria
publisherStr University of Pretoria
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spelling oai:repository.up.ac.za:2263/58270 The design and behaviour of crush pillars on the Merensky reef Malan, D.F. Du Plessis, Michael UCTD Mining engineering Rock mechanics Merensky reef Crush pillars Pillar design Sustainable mining practices Engineering, built environment and information technology theses SDG-04 SDG-04: Quality education Engineering, built environment and information technology theses SDG-08 SDG-08: Decent work and economic growth Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-12 SDG-12: Responsible consumption and production Thesis (PhD)--University of Pretoria, 2015. Crush pillars are used as part of the stope support in intermediate depth tabular mining stopes. Crush pillar design should ensure that the pillars crush when formed at the mining face. This behaviour of the pillars is typically achieved when the pillars have a width to height ratio of approximately 2:1. Once crushed, the residual stress state of the pillars provides a local support function. Crush pillars are extensively used in the platinum mines of South Africa. In most cases effective pillar crushing is not achieved, resulting in pillar seismicity. The objective of the research was to determine the parameters which influence crush pillar behaviour. A limit equilibrium model was identified as being able to simulate the behaviour of the pillars. The model implemented in a displacement discontinuity boundary element code provided insights into the stress evolution of a pillar depending on its position relative to the mining face, the effect of over-sized pillars, the impact of geological structures, layout and rock mass parameters as well as mining depth. An underground mining trial was conducted at Lonmin Platinum to measure and visually observe the behaviour of crush pillars. This was the most comprehensive monitoring of these pillars ever conducted in the platinum industry. The visually observed behaviour of the pillars agreed well with the findings of the measurements and the pillar fracturing profiles obtained at various stages of the pillar forming cycle. A sequence and mode of pillar failure could be identified. The results indicated that a pillar reaches a residual stress state when separated from the mining face. The pillar experiences secondary, subsequent reductions in stress when new pillars are formed. This unloading phase, has in the past, typically only been referred to as continued strain softening behaviour. However, it was found that at some point the pillars experienced no further reduction in stress whilst the pillars continued to deform. This observation was verified by convergence measurements. After all mining stopped, continued convergence was recorded. A numerical model was used to back analyse the behaviour of the underground trial site which consisted of an approximately 22 000 m2 of mined area and 55 crush pillars. To date, no numerical modelling of a mine-wide tabular layout, which explicitly included a large number of crush pillars, had been reported in South Africa. This work is therefore considered a major novel contribution to this field of research. After model calibration, both the observed and measured behaviour of the crush pillars in the trial site could be replicated. This was especially useful in evaluating the stress conditions measured above the pillars as well as the total amount of convergence experienced adjacent to the pillars and at the panel mid-spans. The findings validated the use of the limit equilibrium model implemented in a displacement discontinuity boundary element code to simulate the behaviour of crush pillars on a large scale. Lonmin Platinum om2025 Mining Engineering PhD unrestricted SDG-04: Quality education SDG-08: Decent work and economic growth SDG-09: Industry, innovation and infrastructure SDG-12: Responsible consumption and production 2016-11-24T07:18:46Z 2016-11-24T07:18:46Z 2016 2015 Thesis Du Plessis, M 2015, The design and behaviour of crush pillars on the Merensky reef, PhD Thesis, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/58270> S2016 http://hdl.handle.net/2263/58270 en © 2016 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle UCTD
Mining engineering
Rock mechanics
Merensky reef
Crush pillars
Pillar design
Sustainable mining practices
Engineering, built environment and information technology theses SDG-04
SDG-04: Quality education
Engineering, built environment and information technology theses SDG-08
SDG-08: Decent work and economic growth
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-12
SDG-12: Responsible consumption and production
The design and behaviour of crush pillars on the Merensky reef
title The design and behaviour of crush pillars on the Merensky reef
title_full The design and behaviour of crush pillars on the Merensky reef
title_fullStr The design and behaviour of crush pillars on the Merensky reef
title_full_unstemmed The design and behaviour of crush pillars on the Merensky reef
title_short The design and behaviour of crush pillars on the Merensky reef
title_sort design and behaviour of crush pillars on the merensky reef
topic UCTD
Mining engineering
Rock mechanics
Merensky reef
Crush pillars
Pillar design
Sustainable mining practices
Engineering, built environment and information technology theses SDG-04
SDG-04: Quality education
Engineering, built environment and information technology theses SDG-08
SDG-08: Decent work and economic growth
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-12
SDG-12: Responsible consumption and production
url http://hdl.handle.net/2263/58270