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Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces

Dissertation (MEng)--University of Pretoria, 2017.

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Other Authors: Slabber, Johan F.M.
Format: Thesis
Published: University of Pretoria 2017
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access_status_str Open Access
author2 Slabber, Johan F.M.
author_browse Slabber, Johan F.M.
author_facet Slabber, Johan F.M.
collection Thesis
dc_rights_str_mv © 2017 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (MEng)--University of Pretoria, 2017.
format Thesis
id oai:repository.up.ac.za:2263/62792
institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:36:32.683Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2017
publishDateRange 2017
publishDateSort 2017
publisher University of Pretoria
publisherStr University of Pretoria
record_format dspace
source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/62792 Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces Slabber, Johan F.M. marco.alfama@gmail.com Meyer, Josua P. Alfama, Marco Heat transfer Nucleate boiling Flow boiling Roughness UCTD Engineering, built environment and information technology theses SDG-07 SDG-07: Affordable and clean energy Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-13 SDG-13: Climate action Dissertation (MEng)--University of Pretoria, 2017. Modern nuclear reactors still use Zirconium-4 Alloy (Zircaloy®) as the cladding material for fuel elements. A substantial amount of research has been done to investigate the boiling heat transfer behind the cooling mechanism of the reactor. Boiling heat transfer is notoriously difficult to quantify in an acceptable manner and many empirical correlations have been derived in order to achieve some semblance of a mathematical model. It is well known that the surface conditions on the heat transfer surface plays a role in the formulation of the heat transfer coefficient but on the other hand it also has an effect on the pressure drop alongside the surface. It is therefore necessary to see whether there might be an optimum surface roughness that maximises heat transfer and still provides acceptably low pressure drop. The purpose of this study was to experimentally measure pressure drop and heat transfer associated with vertical heated tubes surrounded by flowing water in order to produce flow boiling heat transfer. The boiling heat transfer data was used to ascertain what surface roughness range would be best for everyday functioning of nuclear reactors. An experimental set-up was designed and built, which included a removable panel that could be used to secure a variety of rods with different surface roughnesses. The pressure drop, surface temperature, flow rate and heat input measurements were taken and captured in order to analyse the heat transfer and friction factors. Four rods were manufactured with different roughnesses along with a fifth rod, which remained standard. These rods were tested in the flow loop with water in the upward flow direction. Three different system mass flow rates were used: 0kg/s, 3.2kg/s and 6.4kg/s. Six repetitions were done on each rod for the tests; the first repetition was not used in the results since it served the purpose to deaerate the water in the flow loop. The full range of the power input was used for each repetition in the tests. For the heat transfer coefficient at a system mass flow rate of 3.2kg/s, satisfactory comparisons were made between the test results and those found in literature with an average deviation of 14.53%. At 6.4kg/s system mass flow rate the comparisons deviated on average 55.45%. The velocity of the fluid in the test section was calculated from the pressure drop and was validated using separate tests. The plain rod, with no added roughness, was found to be the optimal surface roughness which is what is used in industry today. The flow loop was in need of a couple of redesigns in order to produce more accurate results. Future work suggestions include adding more rods in the test section in order to investigate the nature of heat transfer in a rod bundle array as well as implementing all the suggested changes listed in the conclusion. mi2025 Mechanical and Aeronautical Engineering MEng Unrestricted SDG-07: Affordable and clean energy SDG-09: Industry, innovation and infrastructure SDG-13: Climate action 2017-10-13T13:41:23Z 2017-10-13T13:41:23Z 2017-09-08 2017 Dissertation Alfama, M 2017, Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces, MEng Dissertation, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/62792> S2017 http://hdl.handle.net/2263/62792 © 2017 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle Heat transfer
Nucleate boiling
Flow boiling
Roughness
UCTD
Engineering, built environment and information technology theses SDG-07
SDG-07: Affordable and clean energy
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-13
SDG-13: Climate action
Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
title Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
title_full Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
title_fullStr Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
title_full_unstemmed Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
title_short Theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
title_sort theoretical and experimental investigation of the heat transfer and pressure drop optimisation on textured heat transfer surfaces
topic Heat transfer
Nucleate boiling
Flow boiling
Roughness
UCTD
Engineering, built environment and information technology theses SDG-07
SDG-07: Affordable and clean energy
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-13
SDG-13: Climate action
url http://hdl.handle.net/2263/62792