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Measuring and modelling of pyrotechnic time delay element burn rates

Thesis (PhD)--University of Pretoria, 2018.

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Other Authors: Focke, Walter Wilhelm
Format: Thesis
Language:English
Published: University of Pretoria 2018
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access_status_str Open Access
author2 Focke, Walter Wilhelm
author_browse Focke, Walter Wilhelm
author_facet Focke, Walter Wilhelm
collection Thesis
dc_rights_str_mv © 2018 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Thesis (PhD)--University of Pretoria, 2018.
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institution University of Pretoria (South Africa)
language English
last_indexed 2026-06-10T12:38:29.059Z
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provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2018
publishDateRange 2018
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publisher University of Pretoria
publisherStr University of Pretoria
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spelling oai:repository.up.ac.za:2263/66226 Measuring and modelling of pyrotechnic time delay element burn rates Focke, Walter Wilhelm u27324410@tuks.co.za Montgomery, Yolandi Cecile UCTD Pyrotechnic Delay element Burn rate Numerical model Intermetallic Engineering, built environment and information technology theses SDG-07 Engineering, built environment and information technology theses SDG-08 Engineering, built environment and information technology theses SDG-09 Engineering, built environment and information technology theses SDG-12 Thesis (PhD)--University of Pretoria, 2018. Pyrotechnic time delay elements are used in non-electric detonators for blasting operations in the mining and military industries. The improvement of time delay element consistency has been limited by inconsistent measurement techniques, insufficient mathematical models describing the delay element behaviour and physical limitations of the experimental preparation and testing of delay elements. The first part of the investigation focused on finding a solution to the first problem. Currently several techniques have been published and used to measure the burn rates of pyrotechnic delay elements, but each has its own set of problems and limitations. A new method was developed to measure the burn rates of the delay elements using an infrared camera. The average burn rates for a range of compositions were compared to the industrial technique of assembling full detonators and to the commonly used laboratory technique of using two thermocouples. The results showed that the infrared camera method measured slightly lower burn rates than the commercial detonator tests, but higher values than the thermocouple technique. The standard deviations were of the same order in size as those with the full detonators. The thermocouple technique had very large standard deviations, which indicated that the thermocouples used were too large and did not have a fast enough response time. The infrared camera method was found to be reliable for measuring the burn rates of pyrotechnic delay elements. The infrared camera method not only provides a way of measuring the average burn rates, but also gives continuous temperature profile data. The temperature profiles measured for slow-burning delay compositions were found to be fully developed and therefore the average burn rates measured can be assumed to be reliable. The fast-burning delay compositions, on the other hand, had temperature profiles that were not fully developed. These compositions therefore required further modelling in order to confirm that the burn rates measured were accurate. This led to the second part of the investigation, which was to develop a full three-dimensional model of the entire delay element structure. A model was developed using COMSOL Multiphysics software for the slow-burning delay composition of Mn + Sb2O3. The reaction equation was determined through Ekvi thermodynamic simulations, and actual temperature-dependent properties from the literature were used as far as possible. The kinetic parameters were fitted to the infrared camera data to obtain the best-fit kinetics through a least squares method. The Ekvi thermodynamic simulations of the Mn + Sb2O3 composition revealed the formation of a MnSb alloy. This was confirmed using X-ray diffraction analysis of the product residues. The redox reaction of Mn + Sb2O3 was found to undergo a second intermetallic reaction for fuel-rich compositions. The model was also applied to the fast-burning delay composition of Si + Pb3O4. Good agreement between the model and the infrared camera temperature profiles was obtained. The element wall material was found to have a significant impact on the burn rate only when the material thermal conductivity was very high and the volumetric heat capacity was very low. Preheating resulted only for tube materials of diamond and pyrolytic graphite, but no radial combustion was observed. External heat transfer parameters did not have any significant effect on the average burn rate. It was concluded that the ambient temperature, core diameter, volume fraction solids, wall thickness and heat of reaction are the factors that most significantly influence the average burn rate of the compositions. mi2026 Chemical Engineering PhD Unrestricted SDG-07: Affordable and clean energy SDG-08: Decent work and economic growth SDG-09: Industry, innovation and infrastructure SDG-12: Responsible consumption and production 2018-08-17T09:42:43Z 2018-08-17T09:42:43Z 4/19/18 2018 Thesis Montgomery, YC 2018, Measuring and modelling of pyrotechnic time delay element burn rates, PhD Thesis, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/66226> A2018 http://hdl.handle.net/2263/66226 en © 2018 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle UCTD
Pyrotechnic
Delay element
Burn rate
Numerical model
Intermetallic
Engineering, built environment and information technology theses SDG-07
Engineering, built environment and information technology theses SDG-08
Engineering, built environment and information technology theses SDG-09
Engineering, built environment and information technology theses SDG-12
Measuring and modelling of pyrotechnic time delay element burn rates
title Measuring and modelling of pyrotechnic time delay element burn rates
title_full Measuring and modelling of pyrotechnic time delay element burn rates
title_fullStr Measuring and modelling of pyrotechnic time delay element burn rates
title_full_unstemmed Measuring and modelling of pyrotechnic time delay element burn rates
title_short Measuring and modelling of pyrotechnic time delay element burn rates
title_sort measuring and modelling of pyrotechnic time delay element burn rates
topic UCTD
Pyrotechnic
Delay element
Burn rate
Numerical model
Intermetallic
Engineering, built environment and information technology theses SDG-07
Engineering, built environment and information technology theses SDG-08
Engineering, built environment and information technology theses SDG-09
Engineering, built environment and information technology theses SDG-12
url http://hdl.handle.net/2263/66226