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Chemical and mechanical activation of hybrid fly ash cement

Thesis (PhD)--University of Pretoria, 2018.

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Other Authors: Van der Merwe, E.M. (Elizabet Margaretha)
Format: Thesis
Language:English
Published: University of Pretoria 2019
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access_status_str Open Access
author2 Van der Merwe, E.M. (Elizabet Margaretha)
author_browse Van der Merwe, E.M. (Elizabet Margaretha)
author_facet Van der Merwe, E.M. (Elizabet Margaretha)
collection Thesis
dc_rights_str_mv © 2019 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Thesis (PhD)--University of Pretoria, 2018.
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institution University of Pretoria (South Africa)
language English
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license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2019
publishDateRange 2019
publishDateSort 2019
publisher University of Pretoria
publisherStr University of Pretoria
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source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/70568 Chemical and mechanical activation of hybrid fly ash cement Van der Merwe, E.M. (Elizabet Margaretha) grizelda134@gmail.com Kearsley, Elsabe P. McDonald, J.M. Kruger, Richard A. Du Toit, Grizelda UCTD Thesis (PhD)--University of Pretoria, 2018. Hybrid fly ash cement is a binder with a composition between that of pozzolanic fly ash cement and alkali activated fly ash cement. Its production requires less cement clinker than ordinary Portland cement, facilitating a much needed reduction in the carbon dioxide footprint related to the production of high clinker-containing cement. Research on activation methods is required to overcome the low early age strength and slow strength development in hybrid fly ash cements. In this study the activation of a South African siliceous fly ash (70%) for use along with Portland cement (30%) in a hybrid alkaline binder was investigated. Both chemical (the addition of sodium sulfate) as well as mechanical (milling) activation of fly ash was studied. This type of hybrid product falls outside of the scope of the accepted national standard, SANS 50197, which is adopted from the European standard EN 197, making it very important to understand as much as possible about the behaviour of this type of cement in the expectation of having it accepted by the standards bodies as well as the construction industry. The literature tends to discuss the compressive strength of fly ash-lime systems (calcium hydroxide or calcium oxide) rather than fly ash-cement systems, even though a few studies have been published on hybrid cements. More emphasis is also placed on early age strength development (2 days up to 28 days) as opposed to the evolution of strength over a protracted time of up to a year. This study therefore aims to fill the gap by presenting and discussing compressive strength and characterisation results of hydrated fly ash hybrid cements over an extended curing period of up to a year. This will provide much needed and valuable information required for the production of cementitious products with a low carbon footprint. It has been proven before that chemical activation in the form of sodium sulfate addition and mechanical activation via milling can both be used as effective activation methods for high fly ash containing hybrid cements. It is however not clear what effect the two activation techniques will have on compressive strength development over an extended curing period. Since fly ash chemistry (and to a certain extent cement chemistry) varies globally and even locally, it was imperative to test the effect of these activation techniques and the possible advantages they might present on local materials from South Africa. The results obtained from this study showed that a fly ash hybrid cement containing 70% of a siliceous South African fly ash and 30% ordinary Portland cement, can reach mortar compressive strengths that comply with the national standard prescriptions i.e. a 32.5R (rapid early strength gain) when a combination of chemical (sodium sulfate) and mechanical activation is applied. Characterisation and analytical techniques such as X-ray fluorescence (XRF), X-ray powder diffraction (XRD), Particle size distribution (PSD) analysis, Field emission scanning electron microscopy (FESEM), Thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR) and microcalorimetry (heat of hydration) of the raw and hydrated materials proved invaluable to some of the major findings regarding ettringite and pozzolanic reactivity of this study. Not only did the above mentioned activation techniques (especially the combination of chemical and mechanical activation) provide stable ettringite formation, but it also accelerated the pozzolanic reaction between fly ash and cement, which led to an improvement in early age strengths and strength development, resulting in hybrid cements that comply with the EN 197 cement strength requirements. Chemistry PhD Unrestricted 2019-07-08T09:46:53Z 2019-07-08T09:46:53Z 2019/04/11 2018 Thesis Du Toit, G 2018, Chemical and mechanical activation of hybrid fly ash cement, PhD Thesis, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/70568> A2019 http://hdl.handle.net/2263/70568 en © 2019 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle UCTD
Chemical and mechanical activation of hybrid fly ash cement
title Chemical and mechanical activation of hybrid fly ash cement
title_full Chemical and mechanical activation of hybrid fly ash cement
title_fullStr Chemical and mechanical activation of hybrid fly ash cement
title_full_unstemmed Chemical and mechanical activation of hybrid fly ash cement
title_short Chemical and mechanical activation of hybrid fly ash cement
title_sort chemical and mechanical activation of hybrid fly ash cement
topic UCTD
url http://hdl.handle.net/2263/70568