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Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)

Dissertation (MEng)--University of Pretoria, 2019.

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Other Authors: Wannenburg, Johann
Format: Thesis
Published: University of Pretoria 2020
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access_status_str Open Access
author2 Wannenburg, Johann
author_browse Wannenburg, Johann
author_facet Wannenburg, Johann
collection Thesis
dc_rights_str_mv © 2019 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (MEng)--University of Pretoria, 2019.
format Thesis
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institution University of Pretoria (South Africa)
last_indexed 2026-06-10T12:36:40.309Z
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provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2020
publishDateRange 2020
publishDateSort 2020
publisher University of Pretoria
publisherStr University of Pretoria
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source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/75935 Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI) Wannenburg, Johann u18353585@tuks.co.za Govender, Saneshan Mkhabela, Sipho Ziphozonke Theophelus UCTD Risk Based Inspection (RBI) Inspection efficiency Inspection effectiveness Risk management Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-12 SDG-12: Responsible consumption and production Dissertation (MEng)--University of Pretoria, 2019. Risk Based Inspection (RBI) is a risk assessment and management tool that addresses an area not completely addressed in other organisational risk management efforts such as Process Hazards Analyses (PHA) or Reliability-Centred Maintenance (RCM) [11]. It complements these efforts to provide a more comprehensive risks assessment associated with equipment operations. RBI yields Inspection and Maintenance Plan for equipment which identifies the actions that should be implemented to provide reliable and safe operation. RBI is a preventive maintenance strategy that combines predicting the expected failure time and condition monitoring as an effort for preventing potential equipment failures. A literature review was conducted to obtain a wide understanding of the RBI field and to capture some of the improvement methods which may have been highlighted by other researchers for baseline purposes. An RBI implementation case study was performed, focusing on the largest power producing utility in Africa, to investigate the efficiency and effectiveness of RBI implementation, thus the results obtained from this case study could have a significant impact in the RBI and Asset Management environment. Efficiency in this study refers to achieving financial benefits, while effectiveness means serving the technical and risk mitigation purpose of a RBI implementation. To evaluate the efficiency of RBI implementation, costs for executing scopes of work prior to RBI implementation were compared to RBI scopes Pre-Outage and Post-Outage scopes execution costs on two power stations that were identified as the most advanced in RBI implementation roll-out plans. Effectiveness was evaluated by assessing the RBI implementation against typical organisation’s objectives through audit findings, interviews, and lessons learnt. Data Analysis was performed as described below: - Cost analysis was performed, comparing the RBI versus Prior RBI maintenance scopes execution costs on the two identified power stations through an excel Model. - Most recurring audit findings were identified through reviewing the audit reports. - A bow-tie risk assessment was performed for the identified eight most recurring audit findings, and probabilities and consequences mitigations were recommended. - Lessons learnt were compiled from the audit findings, bow-tie risk analysis mitigations, interviews results, and RBI sharing sessions. A proposed framework was developed for RBI implementation improvement methods. The results showed that RBI is generally a cost effective process when the prior RBI scope execution cost was compared to RBI scope execution cost. RBI could reduce the maintenance costs through scope optimisation and downtime reduction. The RBI implementation process was found deficient for the specific instances, based on the audit findings and bow-tie risk assessment conducted in the case study. The most significant improvement areas identified included, ensuring that RBI scopes have are uploaded into the Computerised Maintenance Management System and there is only one consolidated final inspection scope submitted to Outage Department and tracked for tasks completion during the outage. This study revealed that the case studied organisation is currently not efficient in implementing RBI, and could benefit significantly if they improve through executing the RBI maintenance inspection scopes as planned. The conducted interviews, recurring audit findings, and lessons learnt analysis demonstrated that the organisation is not effective, as it was successful in meeting only one from a total of six RBI implementation objectives. Extending the inspection frequencies to 72 months and beyond for some low risk components through RBI implementation was the only RBI objective in which the organisation was met successfully. Eskom Mechanical and Aeronautical Engineering MSc Unrestricted 2020-08-27T11:31:30Z 2020-08-27T11:31:30Z 2020-09 2019 Dissertation Mkhabela, SZT 2019, Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI), MSc Dissertation, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/75935> S2020 http://hdl.handle.net/2263/75935 © 2019 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle UCTD
Risk Based Inspection (RBI)
Inspection efficiency
Inspection effectiveness
Risk management
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-12
SDG-12: Responsible consumption and production
Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)
title Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)
title_full Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)
title_fullStr Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)
title_full_unstemmed Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)
title_short Investigation into the efficiency and effectiveness of Risk Based Inspection (RBI)
title_sort investigation into the efficiency and effectiveness of risk based inspection rbi
topic UCTD
Risk Based Inspection (RBI)
Inspection efficiency
Inspection effectiveness
Risk management
Engineering, built environment and information technology theses SDG-09
SDG-09: Industry, innovation and infrastructure
Engineering, built environment and information technology theses SDG-12
SDG-12: Responsible consumption and production
url http://hdl.handle.net/2263/75935