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Evaluation of iron ore concentrate and micropellets as potential feed for sinter production
Dissertation (MEng)--University of Pretoria, 2020.
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| Format: | Thesis |
| Language: | English |
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University of Pretoria
2020
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| _version_ | 1867613726353391616 |
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| access_status_str | Open Access |
| author2 | Garbers-Craig, Andrie Mariana |
| author_browse | Garbers-Craig, Andrie Mariana |
| author_facet | Garbers-Craig, Andrie Mariana |
| collection | Thesis |
| dc_rights_str_mv | © 2019 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. |
| description | Dissertation (MEng)--University of Pretoria, 2020. |
| format | Thesis |
| id | oai:repository.up.ac.za:2263/75947 |
| institution | University of Pretoria (South Africa) |
| language | English |
| last_indexed | 2026-06-10T12:40:43.775Z |
| license_str | Other — see source repository |
| provenance_str_mv | Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository |
| publishDate | 2020 |
| publishDateRange | 2020 |
| publishDateSort | 2020 |
| publisher | University of Pretoria |
| publisherStr | University of Pretoria |
| record_format | dspace |
| source_str | UPSpace — University of Pretoria Institutional Repository |
| spelling | oai:repository.up.ac.za:2263/75947 Evaluation of iron ore concentrate and micropellets as potential feed for sinter production Garbers-Craig, Andrie Mariana u14052182@tuks.co.za Nkogatse, Thato UCTD Sintering Micropellets iron ore sintering Iron ore concentrate Permeability iron ore Engineering, built environment and information technology theses SDG-04 SDG-04: Quality education Engineering, built environment and information technology theses SDG-07 SDG-07: Affordable and clean energy Engineering, built environment and information technology theses SDG-08 SDG-08: Decent work and economic growth Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-12 SDG-12: Responsible consumption and production Engineering, built environment and information technology theses SDG-13 SDG-13: Climate action Dissertation (MEng)--University of Pretoria, 2020. The use of iron ore concentrate has become of interest as the demand for higher grade sinter feed is increasing. The fine nature of the concentrate however raises concerns as it can affect permeability during sintering which could have a drastic impact on sinter productivity. In this study the use of iron ore concentrate and micropellets as sinter feed was evaluated. Five mixtures containing different proportions of iron ore concentrate and micropellets, together with iron ore fines, were prepared. These mixtures were agglomerated through pilot scale sinter pot tests, followed by measuring the sinter strength, reduction disintegration and reducibility. Samples of the produced sinters were also subjected to XRF, XRD and SEM-EDS analyses for mineralogical analysis, and MF-XRT for sinter structure analysis. Granulation results revealed that the mixture containing 0% micropellets – 40% concentrate showed superiority in material transfer efficiency while the mixture containing 30% micropellets – 10% concentrate showed superiority in permeability. X-ray diffraction analysis (XRD) revealed an increase in hematite as micropellet content increased. The analysis also revealed high SFCA content for the 0% micropellet – 40% concentrate which decreased as micropellet content increased. This was mainly associated with a decrease in reactivity. Optical microscopy confirmed a large presence of SFCA and also revealed significant precipitation of magnetite and SFCA in the bonding phase structures of the high concentrate containing sinters. It also revealed a pronounced presence of acicular SFCA in the high micropellet containing mixtures. Scanning electron microscopy (SEM) and energy dispersion spectrometry (EDS) revealed a slight consistency in phase chemistry across the different sinter mixtures. This was mainly associated to similar chemical compositions of the starting mixtures. It also revealed that the micropellets maintained a hematite-silica core surrounded by a Fe-rich sintered matrix. It was further determined that the introduction of iron ore concentrate and micropellets did not significantly impact mechanical properties of sinter as similar tumble indices (TI) were observed. A slight variation in reduction disintegration index (RDI) was however seen with high micropellet sinters showing a larger degree of degradation compared to high concentrate containing sinters. Sinter reducibility (RI) also decreased slightly as micropellets increased and this was associated with the inability of micropellets to assimilate during sintering. It was therefore concluded that although micropellets and concentrate can be used as sinter feed, the optimum amount thereof was not yet determined. mi2025 Materials Science and Metallurgical Engineering MEng Unrestricted SDG-04: Quality education SDG-07: Affordable and clean energy SDG-08: Decent work and economic growth SDG-09: Industry, innovation and infrastructure SDG-12: Responsible consumption and production SDG-13: Climate action 2020-08-28T10:49:25Z 2020-08-28T10:49:25Z 2020-09 2020-08 Dissertation Nkogatse, T 2020, Evaluation of iron ore concentrate and micropellets as potential feed for sinter production, MEng Dissertation, University of Pretoria, Pretoria, viewed yymmdd <http://hdl.handle.net/2263/75947> S2020 http://hdl.handle.net/2263/75947 en © 2019 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria |
| spellingShingle | UCTD Sintering Micropellets iron ore sintering Iron ore concentrate Permeability iron ore Engineering, built environment and information technology theses SDG-04 SDG-04: Quality education Engineering, built environment and information technology theses SDG-07 SDG-07: Affordable and clean energy Engineering, built environment and information technology theses SDG-08 SDG-08: Decent work and economic growth Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-12 SDG-12: Responsible consumption and production Engineering, built environment and information technology theses SDG-13 SDG-13: Climate action Evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| title | Evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| title_full | Evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| title_fullStr | Evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| title_full_unstemmed | Evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| title_short | Evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| title_sort | evaluation of iron ore concentrate and micropellets as potential feed for sinter production |
| topic | UCTD Sintering Micropellets iron ore sintering Iron ore concentrate Permeability iron ore Engineering, built environment and information technology theses SDG-04 SDG-04: Quality education Engineering, built environment and information technology theses SDG-07 SDG-07: Affordable and clean energy Engineering, built environment and information technology theses SDG-08 SDG-08: Decent work and economic growth Engineering, built environment and information technology theses SDG-09 SDG-09: Industry, innovation and infrastructure Engineering, built environment and information technology theses SDG-12 SDG-12: Responsible consumption and production Engineering, built environment and information technology theses SDG-13 SDG-13: Climate action |
| url | http://hdl.handle.net/2263/75947 |