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A hybrid gearbox condition monitoring methodology using transfer learning for calibration

Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2021.

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Other Authors: Heyns, P.S. (Philippus Stephanus)
Format: Thesis
Language:English
Published: University of Pretoria 2022
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access_status_str Open Access
author2 Heyns, P.S. (Philippus Stephanus)
author_browse Heyns, P.S. (Philippus Stephanus)
author_facet Heyns, P.S. (Philippus Stephanus)
collection Thesis
dc_rights_str_mv © 2022 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria.
description Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2021.
format Thesis
id oai:repository.up.ac.za:2263/83567
institution University of Pretoria (South Africa)
language English
last_indexed 2026-06-10T12:39:44.581Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from UPSpace — University of Pretoria Institutional Repository
publishDate 2022
publishDateRange 2022
publishDateSort 2022
publisher University of Pretoria
publisherStr University of Pretoria
record_format dspace
source_str UPSpace — University of Pretoria Institutional Repository
spelling oai:repository.up.ac.za:2263/83567 A hybrid gearbox condition monitoring methodology using transfer learning for calibration Heyns, P.S. (Philippus Stephanus) lukevaneyk@gmail.com Schmidt, Stephan Van Eyk, Luke Condition based maintenance Transfer learning Gearbox modelling Deep learning Condition monitoring UCTD Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2021. Gearboxes are widely utilized as critical components in a large number of engineering applications. Gearboxes are prone to failures and therefore it is advantageous to utilise a condition-based maintenance (CBM) framework to infer the condition of its components. Various data-driven and physics-driven approaches have been developed for the CBM task. In this work, a hybrid approach is proposed where a data-driven and physics-driven approach are combined to infer the condition of the gearbox. The hybrid approach combines the advantages of both approaches and aims to overcome their respective limitations. For the physics-driven approach, a numerical gearbox model is developed. The modelling procedure for the numerical gearbox model introduced a novel approach to gear fault modelling which aims to generalize the introduction of gear faults to a simpler, unified framework. For the data-driven approach, a supervised convolutional neural network (CNN) is utilised to extract features from vibration signals and classify them simultaneously. By generating synthetic data from the physical model and feeding this to the CNN, a hybrid model is developed which may yield the potential for fault identification of the real asset. There is, however, no guarantee that the learned features from the synthetic data (source domain) are transferable to a new domain of signals (target domain), such as those from the real asset. Two transfer learning methods are utilised to calibrate the hybrid model for a change in input data. To investigate the efficacy of transfer learning calibration, two numerical experiments are constructed where the hybrid model is trained on perfect synthetic data (the source domain) and applied to noisy synthetic data with different vibration signatures (the target domain). The results show that an uncalibrated hybrid model fails to transfer to the target domain, but that the calibrated methods perform well on this transfer task. This work highlights the potential of transfer learning-calibrated hybrid methods for condition monitoring of gearboxes. NRF Mechanical and Aeronautical Engineering MEng (Mechanical Engineering) Unrestricted 2022-02-01T11:54:12Z 2022-02-01T11:54:12Z 2022-05-13 2021 Dissertation * A2022 http://hdl.handle.net/2263/83567 en © 2022 University of Pretoria. All rights reserved. The copyright in this work vests in the University of Pretoria. No part of this work may be reproduced or transmitted in any form or by any means, without the prior written permission of the University of Pretoria. application/pdf University of Pretoria
spellingShingle Condition based maintenance
Transfer learning
Gearbox modelling
Deep learning
Condition monitoring
UCTD
A hybrid gearbox condition monitoring methodology using transfer learning for calibration
title A hybrid gearbox condition monitoring methodology using transfer learning for calibration
title_full A hybrid gearbox condition monitoring methodology using transfer learning for calibration
title_fullStr A hybrid gearbox condition monitoring methodology using transfer learning for calibration
title_full_unstemmed A hybrid gearbox condition monitoring methodology using transfer learning for calibration
title_short A hybrid gearbox condition monitoring methodology using transfer learning for calibration
title_sort hybrid gearbox condition monitoring methodology using transfer learning for calibration
topic Condition based maintenance
Transfer learning
Gearbox modelling
Deep learning
Condition monitoring
UCTD
url http://hdl.handle.net/2263/83567