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Structure-property relationships in PVC-lubricant compounds

Thesis (DSc)--Stellenbosch University, 2021.

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Main Author: Barnard, Johannes Lodewiekus
Other Authors: Van Reenen, A. J.
Format: Thesis
Language:en_ZA
Published: Stellenbosch : Stellenbosch University 2021
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access_status_str Open Access
author Barnard, Johannes Lodewiekus
author2 Van Reenen, A. J.
author_browse Barnard, Johannes Lodewiekus
Van Reenen, A. J.
author_facet Van Reenen, A. J.
Barnard, Johannes Lodewiekus
author_sort Barnard, Johannes Lodewiekus
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (DSc)--Stellenbosch University, 2021.
format Thesis
id oai:scholar.sun.ac.za:10019.1/110468
institution Stellenbosch University (South Africa)
language en_ZA
last_indexed 2026-06-10T12:43:36.943Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2021
publishDateRange 2021
publishDateSort 2021
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/110468 Structure-property relationships in PVC-lubricant compounds Barnard, Johannes Lodewiekus Van Reenen, A. J. Robertson, D. D. Stellenbosch University. Faculty of Science. Dept. of Chemistry and Polymer Science. Tracking lubricants UCTD Polyvinyl chloride Nuclear magnetic resonance Fourier transform infrared spectroscopy Waxes industry Thesis (DSc)--Stellenbosch University, 2021. ENGLISH ABSTRACT: This thesis was constructed with the aim of developing and improving current methods for tracking lubricants during the single screw extrusion of unplasticized polyvinyl chloride (uPVC). First a set of commercial waxes were selected to develop this method. These waxes were sourced from industries making use of different production technologies and therefore varied widely in chemical composition and morphology. The lubricant behaviour was monitored over three stages. In stage 1, it was essential to fully characterize the waxes according to their chemical composition and morphological properties. During stage 2, it was necessary to evaluate any inherent chemical or physical association interactions between any of the components within a uPVC formulation. For stage 3, full uPVC formulations were extruded using a single screw Brabender extruder and subsequently analysed. In stage 1 the waxes were characterized using various analytical techniques such as High-temperature size exclusion chromatography (HT-SEC), attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, 13C nuclear magnetic resonance (13C-NMR) spectroscopy, solid state NMR (SS-NMR), differential scanning calorimetry (DSC) and, X-ray diffraction (XRD) spectroscopy. In stage 2, uPVC formulations were hot-melt mixed at high speed and evaluated using scanning electron microscopy coupled to energy dispersive X-ray spectroscopy (SEM-EDS). This allowed for the effective determination of additive positions before extrusion. In stage 3 the extrudates were also analysed using SEM-EDS. This technique helped to establish the additive positions after PVC fusion, effectively tracking additive migration. At this point it was established that calcium stearate (CaSt) facilitated the dispersion of the nonpolar wax across the surface of a PVC particle and that there exists a competition effect between polar waxes and CaSt. The extrudates showed some interesting results such as a complete phase separation for formulations containing CaSt and a polar wax. The method was further refined using a screw-freezing technique which allowed in-extruder sampling to be done. The method was applied to a second set of polar and nonpolar waxes (Wax set 2). No trends could be observed at this stage due to the waxes differing too much in chemical composition and morphology. It was therefore decided to synthesize a new set of polar waxes and fully characterize them. A new set of waxes were successfully synthesized by ozonolysis of FT (Fischer-Tropsch) waxes. These waxes were fully characterized, and an attempt was made to track the lubricants’ migration. Migration could not be track and the samples were subjected to commercial testing. Through combining the stage 3 experiments and commercial fusion studies a deeper understanding of the currently accepted model for lubricant migration was gained. Additionally, the model was expanded to include the effect of oxidized waxes. AFRIKAANSE OPSOMMING: Geen opsomming beskikbaar Doctoral 2021-05-18T09:52:18Z 2021-05-18T09:52:18Z 2021-03 Thesis http://hdl.handle.net/10019.1/110468 en_ZA Stellenbosch University 135 pages application/pdf Stellenbosch : Stellenbosch University
spellingShingle Tracking lubricants
UCTD
Polyvinyl chloride
Nuclear magnetic resonance
Fourier transform infrared spectroscopy
Waxes industry
Barnard, Johannes Lodewiekus
Structure-property relationships in PVC-lubricant compounds
title Structure-property relationships in PVC-lubricant compounds
title_full Structure-property relationships in PVC-lubricant compounds
title_fullStr Structure-property relationships in PVC-lubricant compounds
title_full_unstemmed Structure-property relationships in PVC-lubricant compounds
title_short Structure-property relationships in PVC-lubricant compounds
title_sort structure property relationships in pvc lubricant compounds
topic Tracking lubricants
UCTD
Polyvinyl chloride
Nuclear magnetic resonance
Fourier transform infrared spectroscopy
Waxes industry
url http://hdl.handle.net/10019.1/110468
work_keys_str_mv AT barnardjohanneslodewiekus structurepropertyrelationshipsinpvclubricantcompounds