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Reducing the total cost of ownership of mining haul trucks

Thesis (MScIngwet)--University of Stellenbosch, 2004.

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Main Author: Riley, Lennard Barry
Other Authors: Taylor, A. B.
Format: Thesis
Language:en_ZA
Published: Stellenbosch : Stellenbosch University 2012
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access_status_str Open Access
author Riley, Lennard Barry
author2 Taylor, A. B.
author_browse Riley, Lennard Barry
Taylor, A. B.
author_facet Taylor, A. B.
Riley, Lennard Barry
author_sort Riley, Lennard Barry
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (MScIngwet)--University of Stellenbosch, 2004.
format Thesis
id oai:scholar.sun.ac.za:10019.1/21902
institution Stellenbosch University (South Africa)
language en_ZA
last_indexed 2026-06-10T12:44:53.996Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2012
publishDateRange 2012
publishDateSort 2012
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/21902 Reducing the total cost of ownership of mining haul trucks Riley, Lennard Barry Taylor, A. B. Stellenbosch University. Faculty of Engineering. Dept. of Mechanical and Mechatronic Engineering. Trucks -- Fuel consumption Strip mining -- Costs Theses -- Mechanical engineering Dissertations -- Mechanical engineering Thesis (MScIngwet)--University of Stellenbosch, 2004. ENGLISH ABSTRACT: The diesel consumption of haul trucks deployed on opencast mines was investigated as a means of reducing the Total Cost of Ownership (TCO) of mining haul trucks. The conceptualisation of TCO and an introduction to the mining operation was presented as an introduction to the field of research. Thereafter, a review of the available literature revealed that linear programming, queueing theory and coast-down testing were applicable means of investigation. The relevant engineering sciences were applied and correlated with experimental and measured data from the Grootegeluk, Sishen and Thabazimbi mines operated by Kumba Resources Ltd (formerly known as ISCOR Mining). A cost-driver model for diesel consumption was formulated by exploiting the expert judgement of role players in the mining operation. A cost-driver model was developed for the Sishen, Thabazimbi and Grootegeluk mines. The cost-driver models were then modelled as a linear programming problem and solved using the student version of LINDO Optimization Software. The results were discussed and a universal diesel cost driver model was formulated by consolidating the individual diesel cost driver models. The operational cycle of haul trucks was simulated in order to quantify equipment utilisation and reduce diesel consumption of the mining vehicles. The operational cycle of haul trucks was modelled utilising queueing theory. The simulation of the queue network was implemented in Matlab using the next event advance method and was called Q Sim. Q Sim - - was utilised to investigate optimal fleet size and the economies of scale of haul truck capacity. The results of coast down tests were analysed in order to determine the effect of treating mining roads, with a bitumen product, on rolling resistance coefficient. Finally, recommendations for further research are proposed. This includes further refinement of the diesel cost-driver model, expanding the scope of application of Q_Sim in the mining operation and further investigation of dust reduction by bitumen products. AFRIKAANSE OPSOMMING: Ondersoek is ingestel na die dieselverbruik van myntrokke sodoende die Totale Koste van Eienaarskap (TKE) van myntrokke te verminder. Die konsep rondom TKE is bespreek en 'n inleiding tot die mynybedryf is aangebied sodoende die verskeie aspekte in verb and te bring. 'n Literatuur studie het gevolg, wat aangetoon het dat lineere programmeering, toustaan-en loswieltoetse toepaslike navorsingsmetodes is om die nodige resultate te verkry. Daarna is hierdie ingenieurswetenskappe toegepas en 'n vergelyking is tussen die eksperimentele en gemete data van die Grootegeluk, Sishen en Thabazimbi myne getref. 'n Diesel koste-drywer model is opgestel met die insette van kundige rolspelers in die mynbou bedryf. Dit het gelei tot Koste-drywer modelle vir die Sishen, Thabazimbi en Grootegeluk myne. Die modelle is met lineere programmeering as probleemstelling daargestel en is deur middel van die studente weergawe van die LINDO optimaliseringssagteware opgelos. Die resultate was toe bespreek en daarvolgens is 'n universele diesel koste-drywer model opgestel deur die reeds-geskepte modelle te konsolideer. Die operasionele siklus van myntrokke was gesimuleer sodoende die benutting van toerusting te kwantifiseer en die dieselverbruik van myntrokke te verminder. Hierdie operasionele siklus was gemodelleer deur middel van die toustaan-teorie. Die simulasie van 'n toustaannetwerk was in Matlab gevoer deur Q_Sim te gebruik. Hierdie metode was gebruik om die optimale vloot grootte en die invloed van myntrokkapasiteit te ondersoek. Die ontleding van die loswieltoetse was gedoen om die invloed van In bitumen prod uk op rolweerstand te bepaal. Ten slotte is aanbevelings vir toekomstige navorsing bespreek. Dit behels die verder aansuiwerings van die diesel koste-drywer model, die uitbreiding van aanwending van die Q_Sim in die mynbou en 'n verdere ondersoek om stofvoorkoming in die mynbou te bewerkstellig deur die gebruikmaking van bitumen produkte. 2012-07-30T14:17:32Z 2012-07-30T14:17:32Z 2004-12 Thesis http://hdl.handle.net/10019.1/21902 en_ZA Stellenbosch University v, 145 leaves : ill. application/pdf Stellenbosch : Stellenbosch University
spellingShingle Trucks -- Fuel consumption
Strip mining -- Costs
Theses -- Mechanical engineering
Dissertations -- Mechanical engineering
Riley, Lennard Barry
Reducing the total cost of ownership of mining haul trucks
title Reducing the total cost of ownership of mining haul trucks
title_full Reducing the total cost of ownership of mining haul trucks
title_fullStr Reducing the total cost of ownership of mining haul trucks
title_full_unstemmed Reducing the total cost of ownership of mining haul trucks
title_short Reducing the total cost of ownership of mining haul trucks
title_sort reducing the total cost of ownership of mining haul trucks
topic Trucks -- Fuel consumption
Strip mining -- Costs
Theses -- Mechanical engineering
Dissertations -- Mechanical engineering
url http://hdl.handle.net/10019.1/21902
work_keys_str_mv AT rileylennardbarry reducingthetotalcostofownershipofmininghaultrucks