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The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant

Thesis (M. Ing.) -- University of Stellenbosch, 1995.

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Bibliographic Details
Main Author: Eksteen, Jacobus Johannes
Other Authors: Van Deventer, J. S. J.
Format: Thesis
Language:English
Published: Stellenbosch : Stellenbosch University 2012
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access_status_str Open Access
author Eksteen, Jacobus Johannes
author2 Van Deventer, J. S. J.
author_browse Eksteen, Jacobus Johannes
Van Deventer, J. S. J.
author_facet Van Deventer, J. S. J.
Eksteen, Jacobus Johannes
author_sort Eksteen, Jacobus Johannes
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (M. Ing.) -- University of Stellenbosch, 1995.
format Thesis
id oai:scholar.sun.ac.za:10019.1/58724
institution Stellenbosch University (South Africa)
language English
last_indexed 2026-06-10T12:44:39.798Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2012
publishDateRange 2012
publishDateSort 2012
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/58724 The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant Eksteen, Jacobus Johannes Van Deventer, J. S. J. Aldrich, C. Stellenbosch University. Faculty of Engineering. Dept. of Industrial Engineering. Flotation -- Automation Separation (Technology) -- Automation Computer vision -- Industrial applications Dissertations -- Engineering Thesis (M. Ing.) -- University of Stellenbosch, 1995. The overall objective of this thesis was to develop a knowledge base for the development and implementation of an industrial vision based system for flotation control, which would be economically feasible, accurate and robust. The research was based on an extensive literature review and test work that was done at the concentrator of Eastern Platinum Limited. The test work consisted of the image analysis of video images of flotation froths which were mineralised with platinum group minerals and base metal sulphides. It was found that all the froth properties that operators can distinguish visually can also be accurately characterised by digital image analysis. Five predominant froth characteristics were identified by which all froth types may be characterised. These characteristics were found to be: the texture, bubble size, stability, horizontal mobility, and the degree of mineralisation of the froth. Image analysis algorithms have been implemented which could distinguish different classes for each of the five characteristics. Two image processing algorithms have been used to characterise froth texture: the Spatial Grey Level Dependence Matrix (SGLDM) and the Neighbouring Grey Level Dependence Matrix (NGLDM). Both texture characterisation algorithms generate vectors of textural features which are then classified by a Learning Vector Quantisation neural network. In all the cases studied, the froth textures could be classified with accuracies above 90 %. Horizontal froth mobilities were classified with 100% accuracy. Bubble size was found to be well correlated (>90%) with two of the SGLDM features. Bubble stability was evaluated by the use of a difference image (difference between two consecutive frames) from which a stability feature was calculated which followed the trend in the stability that was observed for the real froths. Self-organising map neural networks provided a powerful basis to analyse the process by following the behaviour of flotation plants which could be represented by a well-defined trajectory in a topological feature map. This thesis takes into account the important role that technology transfer plays in the successful implementation of new intelligent control technologies, and it identified the barriers against change that result from automation and it presented ways to surmount those barriers. Furthermore, it proposes a control strategy, evaluates the commercially available hardware for image acquisition, evaluates the role of ore mineralogy and plant structure on flotation characteristics (using Eastern Platinum as a case-study), and it includes an in-depth operability study of the proposed machine vision system. Finally, it was concluded that the proposed vision based control system would be commercially viable, subjected to industrially set performance and robustness criteria. Masters 2012-08-27T11:39:06Z 2012-08-27T11:39:06Z 1995 Thesis http://hdl.handle.net/10019.1/58724 en Stellenbosch University 240 pages : ill. application/pdf Stellenbosch : Stellenbosch University
spellingShingle Flotation -- Automation
Separation (Technology) -- Automation
Computer vision -- Industrial applications
Dissertations -- Engineering
Eksteen, Jacobus Johannes
The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
title The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
title_full The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
title_fullStr The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
title_full_unstemmed The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
title_short The development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
title_sort development and technology transfer of an industrial machine vision system for the control of a platinum flotation plant
topic Flotation -- Automation
Separation (Technology) -- Automation
Computer vision -- Industrial applications
Dissertations -- Engineering
url http://hdl.handle.net/10019.1/58724
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