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Cost model for bipolar plate manufacture

Thesis (MScEng)--Stellenbosch University, 2012.

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Bibliographic Details
Main Author: Atkinson, Juan Pablo
Other Authors: Basson, A. H.
Format: Thesis
Language:en_ZA
Published: Stellenbosch : Stellenbosch University 2012
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access_status_str Open Access
author Atkinson, Juan Pablo
author2 Basson, A. H.
author_browse Atkinson, Juan Pablo
Basson, A. H.
author_facet Basson, A. H.
Atkinson, Juan Pablo
author_sort Atkinson, Juan Pablo
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (MScEng)--Stellenbosch University, 2012.
format Thesis
id oai:scholar.sun.ac.za:10019.1/71625
institution Stellenbosch University (South Africa)
language en_ZA
last_indexed 2026-06-10T12:43:15.981Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2012
publishDateRange 2012
publishDateSort 2012
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/71625 Cost model for bipolar plate manufacture Atkinson, Juan Pablo Basson, A. H. Stellenbosch University. Faculty of Engineering. Dept. of Mechanical and Mechatronic Engineering. Compressor moulding Bipolar plates -- Manufacture Cost model Dissertations -- Mechatronic engineering Theses -- Mechatronic engineering Thesis (MScEng)--Stellenbosch University, 2012. ENGLISH ABSTRACT: This thesis gives a cost model for the manufacture of bipolar plates in South Africa. The methods for the manufacture considered are machining, using a micro-milling machine, and compression moulding. The focus of this thesis is on compression moulding. Details of the work done towards developing and validating the models are described, and then the cost models are discussed in detail. The results of the analysis done using the cost model is given with attention paid to the effect of changing design parameters, such as channel size and flow field area, and of the cost of production for both methods over various production volumes. The thesis concludes that compression moulding becomes the better option for production volumes greater than 324 bipolar plates, with a cost that eventually reaches close to R140 per plate for high enough production volumes (over 5000). The cost to produce 1000 plates using compression moulding is estimated at R294 per plate. An increase of the channel size gives a small reduction in the total cost, while the increase in cost with an increase in flow field area is large. AFRIKAANSE OPSOMMING: Hierdie tesis gee 'n koste-model vir die vervaardiging van bipolêre plate in Suid- Afrika. Die vervaardigingsmetodes wat oorweeg word, is masjinering deur 'n mikro-freesmasjien en persvorming. Die fokus van hierdie tesis is op persvorming. Die besonderhede van die ontwikkeling en validering van die modelle word beskryf, en daarna word die modelle in besonderhede beskryf. Die resultate van 'n analise wat met die koste-model gedoen is, word daarna gegee, met die oorweging van die verandering van ontwerp-parameters soos die vloeikanaalgrootte en vloeiveld-area, en van die koste van vervaardiging vir beide metodes vir verskeie produksievolumes. Die tesis kom tot die slotsom dat persvorming die voorkeurproses is vir produksievolumes groter as 324 bipolêre plate, met 'n koste wat tot naastenby R140 per plaat daal vir hoë produksievolumes (meer as 5000). Die koste om 1000 plate met persvorming te maak, word op R294 per plaat beraam. 'n Toename in kanaalgrootte gee 'n klein vermindering in die totale koste, terwyl die toename in koste groot is wanneer die vloeiveld-area toeneem. 2012-11-28T06:42:20Z 2012-12-12T08:07:04Z 2012-11-28T06:42:20Z 2012-12-12T08:07:04Z 2012-12 Thesis http://hdl.handle.net/10019.1/71625 en_ZA Stellenbosch University 102 p. : ill. application/pdf Stellenbosch : Stellenbosch University
spellingShingle Compressor moulding
Bipolar plates -- Manufacture
Cost model
Dissertations -- Mechatronic engineering
Theses -- Mechatronic engineering
Atkinson, Juan Pablo
Cost model for bipolar plate manufacture
title Cost model for bipolar plate manufacture
title_full Cost model for bipolar plate manufacture
title_fullStr Cost model for bipolar plate manufacture
title_full_unstemmed Cost model for bipolar plate manufacture
title_short Cost model for bipolar plate manufacture
title_sort cost model for bipolar plate manufacture
topic Compressor moulding
Bipolar plates -- Manufacture
Cost model
Dissertations -- Mechatronic engineering
Theses -- Mechatronic engineering
url http://hdl.handle.net/10019.1/71625
work_keys_str_mv AT atkinsonjuanpablo costmodelforbipolarplatemanufacture