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Improving asset care plans in mining : applying developments from aviation maintenance

Thesis (MScEng)--Stellenbosch University, 2012.

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Main Author: Al Shaalane, Amir
Other Authors: Vlok, P. J.
Format: Thesis
Language:en_ZA
Published: Stellenbosch : Stellenbosch University 2012
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access_status_str Open Access
author Al Shaalane, Amir
author2 Vlok, P. J.
author_browse Al Shaalane, Amir
Vlok, P. J.
author_facet Vlok, P. J.
Al Shaalane, Amir
author_sort Al Shaalane, Amir
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (MScEng)--Stellenbosch University, 2012.
format Thesis
id oai:scholar.sun.ac.za:10019.1/71813
institution Stellenbosch University (South Africa)
language en_ZA
last_indexed 2026-06-10T12:47:14.419Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2012
publishDateRange 2012
publishDateSort 2012
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
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source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/71813 Improving asset care plans in mining : applying developments from aviation maintenance Al Shaalane, Amir Vlok, P. J. Schutte, C. S. L. Stellenbosch University. Faculty of Engineering. Dept. of Industrial Engineering. Maintenance free operation period (MFOP) Mean time between failure (MTBF) Reliability Mining Maintenance Physical asset management Dissertations -- Industrial engineering Theses -- Industrial engineering Thesis (MScEng)--Stellenbosch University, 2012. ENGLISH ABSTRACT: The aim of this thesis is to compare the aviation derived reliability metric known as the Maintenance Free Operating Period (MFOP), with the traditionally used, and commonly found, reliability metric Mean Time Between Failure (MTBF), which has over the years shown some innate disadvantages in the field of maintenance. It will be shown that this is mainly due to MTBF’s inherent acceptance of failure and the unscheduled maintenance therewith directly connected. Moreover, MFOP is successfully applied to a mining specific case study, as to date, no other application of the MFOP concept to the mining sector is known. An extensive literature study is presented, which covers concepts relevant to the overall study and which helps to contextualise the problem, revealing the major shortcomings of the commonly accepted MTBF metric. A methodology to analyse systems MFOP performance, making use of failure statistics to analyse both repairable and non-repairable systems, is presented. Validation makes use of a case study which applies the MFOP methodology to a system, specifically in the mining sector. It was shown that MFOP could be applied to the data obtained from the mining sector, producing estimates which were accurate representations of reality. These findings provide an exciting basis on which to begin to facilitate a paradigm shift in the mind set of maintenance personnel, setting reliability targets and dealing with unscheduled maintenance stops. KEYWORDS: Maintenance Free Operating Period, Mean Time Between Failure, Maintenance, Mining AFRIKAANSE OPSOMMING: Die doel van hierdie tesis is om die Onderhoudvrye Bedryf Tydperk (OBT), ’n betroubaarheidsmaatstaf afkomstig van die lugvaart industrie, te vergelyk met die Gemiddelde Tyd Tussen Falings (GTTF) maatstaf wat tradisioneel in algemene gebruik is, maar wat oor die jare inherente nadele met betrekking tot instandhouding geopenbaar het. Dit sal bewys word dat hierdie nadele hoofsaaklik ontstaan as gevolg van die GTTF se inherente aanvaarding van failure en die ongeskeduleerde instandhouding wat daarmee gepaard gaan. OBT word ook suksesvol aangewend in ’n mynwese-spesifieke gevallestudie, wat aaangegaan is aangesien geen ander sooortgelyke aanwending in die mynwese sektor tot datum bekend is nie. ’n Breedvoerige literatuurstudie word voorgelê wat relevante konsepte dek en die probleem binne konteks plaas, en daardeur die hoof tekortkominge van die algemeen aanvaarde GTTF metriek ontbloot. ’n Metodologie waardeur analise van die stelsel werkverrigting van die OBT uitgevoer kan word met gebruik van onderbrekings statistiek om herstelbaar sowel as onherstelbare stelsels te analiseer, word voorgestel. Geldigheid word getoets deur ’n gevallestudie wat die OBT metodologie aangewend word spesifiek vir ’n stelsel in die mynwese Dit is bewys dat OBT toegepas kan word op data afkomstig van die mynwese sector, en skattings lewer wat akkurate voorstellings is van die werklikheid. Hierdie bevindinge is opwindend, en dit dien as die basis vir ’n die aanwending van ’n paradigmaskuif in die benadering van instandhoudingspersoneel tot die daarstelling van teikens vir betroubaarheid en ook in hul hantering van ongeskeduleerde instandhoudingsophoud. SLEUTELWOORDE: Onderhoudvrye Bedryf Tydperk, Gemiddelde Tyd Tussen Falings, Onderhoud, Mynbou 2012-11-28T14:31:57Z 2012-12-12T08:11:43Z 2012-11-28T14:31:57Z 2012-12-12T08:11:43Z 2012-12 Thesis http://hdl.handle.net/10019.1/71813 en_ZA Stellenbosch University 156 p. : ill. application/pdf Stellenbosch : Stellenbosch University
spellingShingle Maintenance free operation period (MFOP)
Mean time between failure (MTBF)
Reliability
Mining
Maintenance
Physical asset management
Dissertations -- Industrial engineering
Theses -- Industrial engineering
Al Shaalane, Amir
Improving asset care plans in mining : applying developments from aviation maintenance
title Improving asset care plans in mining : applying developments from aviation maintenance
title_full Improving asset care plans in mining : applying developments from aviation maintenance
title_fullStr Improving asset care plans in mining : applying developments from aviation maintenance
title_full_unstemmed Improving asset care plans in mining : applying developments from aviation maintenance
title_short Improving asset care plans in mining : applying developments from aviation maintenance
title_sort improving asset care plans in mining applying developments from aviation maintenance
topic Maintenance free operation period (MFOP)
Mean time between failure (MTBF)
Reliability
Mining
Maintenance
Physical asset management
Dissertations -- Industrial engineering
Theses -- Industrial engineering
url http://hdl.handle.net/10019.1/71813
work_keys_str_mv AT alshaalaneamir improvingassetcareplansinminingapplyingdevelopmentsfromaviationmaintenance