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Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach

Thesis (MScEng)--Stellenbosch University, 2013.

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Main Author: Bowes, David Christian
Other Authors: Treurnicht, N. F.
Format: Thesis
Language:en_ZA
Published: Stellenbosch : Stellenbosch University 2013
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access_status_str Open Access
author Bowes, David Christian
author2 Treurnicht, N. F.
author_browse Bowes, David Christian
Treurnicht, N. F.
author_facet Treurnicht, N. F.
Bowes, David Christian
author_sort Bowes, David Christian
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (MScEng)--Stellenbosch University, 2013.
format Thesis
id oai:scholar.sun.ac.za:10019.1/80353
institution Stellenbosch University (South Africa)
language en_ZA
last_indexed 2026-06-10T12:41:35.993Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2013
publishDateRange 2013
publishDateSort 2013
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/80353 Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach Bowes, David Christian Treurnicht, N. F. Van Der Westhuizen, Kobus Stellenbosch University. Faculty of Engineering. Dept. of Mechanical and Mechatronic Engineering. Ti6AI4V Machining Finite element method Modelling Orthogonal turning Theses -- Mechanical engineering Dissertations -- Mechanical engineering Thesis (MScEng)--Stellenbosch University, 2013. ENGLISH ABSTRACT: In this study, Ti6Al4V machining is modelled using finite element analysis of orthogonal machining. Orthogonal turning tests are conducted for the verification of FE models in terms of machining forces, temperatures, and chip geometry. Milling force predictions are made using the "unified" mechanics of cutting model which is applied to ball nose milling for this study. The model makes use of orthogonal cutting data, collected from the turning tests, to model milling forces. Model predictions are compared with test data from slot milling tests for verification. Finally a hybrid form of the "‘unified"’ model is presented in which orthogonal data, obtained from the FE simulations, is used to model ball nose milling operations. AFRIKAANSE OPSOMMING: In hierdie studie word titaanmasjinering (Ti6Al4V) gemodelleer deur gebruik te maak van eindige element analise van ortogonale masjinering. Ortogonale draai toetse word uitgevoer om eindige element (FE) modelle te verifieer in terme van masjineringskragte, temperatuur en spaandergeometrie. Freeskragte word voorspel deur gebruik te maak van die "Unified Mechanics of Cutting" model wat toegepas word op ’n balneusfrees operasie in hierdie studie. Die model maak gebruik van ortogonale snydata, versamel gedurende snytoetse, om die freeskragte te modelleer. Die model word vervolgens vergelyk met die toetsdata afkomstig van die freestoetse vir verifikasie. Ten slotte word ’n hibriede weergawe van die model aangebied waarin ortogonale data verkry word van die FE simulasie om balneus freesoperasies te simuleer. 2013-02-27T07:50:08Z 2013-03-15T07:46:43Z 2013-02-27T07:50:08Z 2013-03-15T07:46:43Z 2013-03 Thesis http://hdl.handle.net/10019.1/80353 en_ZA Stellenbosch University xiii, 129 p. : ill. application/pdf Stellenbosch : Stellenbosch University
spellingShingle Ti6AI4V
Machining
Finite element method
Modelling
Orthogonal turning
Theses -- Mechanical engineering
Dissertations -- Mechanical engineering
Bowes, David Christian
Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach
title Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach
title_full Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach
title_fullStr Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach
title_full_unstemmed Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach
title_short Numerical modelling of ti6A14V machining : a combinded FEA and unified mechanics of cutting approach
title_sort numerical modelling of ti6a14v machining a combinded fea and unified mechanics of cutting approach
topic Ti6AI4V
Machining
Finite element method
Modelling
Orthogonal turning
Theses -- Mechanical engineering
Dissertations -- Mechanical engineering
url http://hdl.handle.net/10019.1/80353
work_keys_str_mv AT bowesdavidchristian numericalmodellingofti6a14vmachiningacombindedfeaandunifiedmechanicsofcuttingapproach