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A heliostat field control system

Thesis (MEng)--Stellenbosch University, 2014.

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Main Author: Malan, Karel Johan
Other Authors: Gauche, Paul
Format: Thesis
Language:en_ZA
Published: Stellenbosch : Stellenbosch University 2014
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access_status_str Open Access
author Malan, Karel Johan
author2 Gauche, Paul
author_browse Gauche, Paul
Malan, Karel Johan
author_facet Gauche, Paul
Malan, Karel Johan
author_sort Malan, Karel Johan
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (MEng)--Stellenbosch University, 2014.
format Thesis
id oai:scholar.sun.ac.za:10019.1/86674
institution Stellenbosch University (South Africa)
language en_ZA
last_indexed 2026-06-10T12:41:36.774Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2014
publishDateRange 2014
publishDateSort 2014
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/86674 A heliostat field control system Malan, Karel Johan Gauche, Paul Treurnicht, J. Stellenbosch University. Faculty of Engineering. Dept. of Mechanical and Mechatronic Engineering. Heliostat Solar power plants -- Construction and design Dissertations -- Mechanical and mechatronic engineering Central receiver system (CRS) UCTD Theses -- Mechanical and mechatronic engineering Thesis (MEng)--Stellenbosch University, 2014. ENGLISH ABSTRACT: The ability of concentrating solar power (CSP) to efficiently store large amounts of energy sets it apart from other renewable energy technologies. However, cost reduction and improved efficiency is required for it to become more economically viable. Significant cost reduction opportunities exist, especially for central receiver system (CRS) technology where the heliostat field makes up 40 to 50 per cent of the total capital expenditure. CRS plants use heliostats to reflect sunlight onto a central receiver. Heliostats with high tracking accuracy are required to realize high solar concentration ratios. This enables high working temperatures for efficient energy conversion. Tracking errors occur mainly due to heliostat manufacturing-, installation- and alignment tolerances, but high tolerance requirements generally increase cost. A way is therefore needed to improve tracking accuracy without increasing tolerance requirements. The primary objective of this project is to develop a heliostat field control system within the context of a 5MWe CRS pilot plant. The control system has to govern the tracking movement of all heliostats in the field and minimize errors over time. A geometric model was developed to characterize four deterministic sources of heliostat tracking errors. A prototype system comprising 18 heliostats was constructed to function as a scaled down subsection of the pilot plant heliostat field and to validate the chosen control method and system architecture. Periodic measurements of individual heliostats’ tracking offsets were obtained using a camera and optical calibration target combined with image processing techniques. Mathematical optimization was used to estimate model coefficients to best fit the measured error offsets. Real-time tracking error corrections were performed by each heliostat’s local controller unit to compensate for a combination of error sources. Experimental tracking measurements were performed using the prototype system. Daily open-loop RMS tracking errors below one milliradian were obtained, thereby satisfying the project’s primary objective. The thesis concludes that high tracking accuracy can be achieved using the control method proposed here. This could potentially lead to a reduction in heliostat cost, thereby lowering the levelised cost of electricity for CRS plants. AFRIKAANSE OPSOMMING: Gekonsentreerde sonkrag se vermoë om groot hoeveelhede energie effektief te stoor onderskei dit van ander hernubare energie tegnologieë. Kostebesparing en hoër effektiwiteit word egter vereis om dit ekonomies meer lewensvatbaar te maak. Beduidende kostebesparingsgeleenthede bestaan wel, spesifiek vir tegnologieë vir sentraal-ontvangerstelsels (central receiver system (CRS)) waar die heliostaatveld 40 tot 50 persent van die totale kapitaalbestedings uitmaak. CRS aanlegte gebruik heliostate om sonlig op ’n sentrale ontvanger te reflekteer. Heliostate met ’n hoë volgingsakkuraatheid word vereis om hoë sonkragkonsentrasieverhoudings te laat realiseer. Dit maak hoë werkstemperature moontlik vir effektiewe energie-omsetting. Volgingsfoute kom hoofsaaklik voor a.g.v. die heliostaat se vervaardigings-, installasie- en instellingstoleransies, maar hoë toleransie-vereistes verhoog gewoonlik die koste. Daar is dus ’n manier nodig om volgingsakkuraatheid te verbeter sonder om die toleransie-vereistes te verhoog. Die primêre doel van hierdie projek is om ’n heliostaat aanleg kontrole-stelsel te ontwikkel binne die konteks van ’n 5 MWe CRS toetsaanleg. Die kontrole-stelsel moet die volgingsbeweging van al die heliostate in die aanleg bestuur en ook met verloop van tyd volgingsfoute verminder. ’n Geometriese model is ontwikkel om die vier bepalende bronne van heliostaat volgingsfoute te karakteriseer. ’n Prototipe stelsel met 18 heliostate is gebou om as ’n funksionele skaalmodel van die toetsaanleg heliostaatveld te dien en om die gekose kontrole-metode en stelselargitektuur geldig te verklaar. Periodieke metings van die individuele heliostate se volgingsafwykings is verkry deur ’n kamera en optiese kalibrasie teiken te kombineer met beeldprosesseringstegnieke. Wiskundige optimering is gebruik om die model se koëffisiënte te skat om die beste passing te bepaal vir die gemete foutafwykings. Intydse volgingsfoutregstellings is deur elke heliostaat se plaaslike beheereenheid gedoen om te vergoed vir ’n kombinasie van foutbronne. Eksperimentele volgingsmetings is uitgevoer met die prototipestelsel. Daaglikse ooplus RMS volgingsfoute onder een milliradiaan is verkry, en sodoende is die projek se primêre doel behaal. Die tesis maak die gevolgtrekking dat hoë volgingsakkuraatheid behaal kan word deur die gebruik van die beheer-metode soos hier voorgestel. Dit kan potensieel bydra tot kostebesparing in die heliostaatveld van CRS aanlegte om sodoende die geykte koste van elektrisiteit te verminder. 2014-04-16T17:31:32Z 2014-04-16T17:31:32Z 2014-04 Thesis http://hdl.handle.net/10019.1/86674 en_ZA Stellenbosch University xiv, 114 p. : ill. application/pdf Stellenbosch : Stellenbosch University
spellingShingle Heliostat
Solar power plants -- Construction and design
Dissertations -- Mechanical and mechatronic engineering
Central receiver system (CRS)
UCTD
Theses -- Mechanical and mechatronic engineering
Malan, Karel Johan
A heliostat field control system
title A heliostat field control system
title_full A heliostat field control system
title_fullStr A heliostat field control system
title_full_unstemmed A heliostat field control system
title_short A heliostat field control system
title_sort heliostat field control system
topic Heliostat
Solar power plants -- Construction and design
Dissertations -- Mechanical and mechatronic engineering
Central receiver system (CRS)
UCTD
Theses -- Mechanical and mechatronic engineering
url http://hdl.handle.net/10019.1/86674
work_keys_str_mv AT malankareljohan aheliostatfieldcontrolsystem
AT malankareljohan heliostatfieldcontrolsystem