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The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product

Thesis (MEng)--Stellenbosch University, 2024.

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Main Author: Tromp, Megan Caley
Other Authors: Goosen, Neill Jurgens
Format: Thesis
Published: Stellenbosch : Stellenbosch University 2025
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access_status_str Open Access
author Tromp, Megan Caley
author2 Goosen, Neill Jurgens
author_browse Goosen, Neill Jurgens
Tromp, Megan Caley
author_facet Goosen, Neill Jurgens
Tromp, Megan Caley
author_sort Tromp, Megan Caley
collection Thesis
dc_rights_str_mv Stellenbosch University
description Thesis (MEng)--Stellenbosch University, 2024.
format Thesis
id oai:scholar.sun.ac.za:10019.1/131938
institution Stellenbosch University (South Africa)
last_indexed 2026-06-10T12:43:09.148Z
license_str Other — see source repository
provenance_str_mv Harvested via OAI-PMH from SUNScholar — Stellenbosch University Repository
publishDate 2025
publishDateRange 2025
publishDateSort 2025
publisher Stellenbosch : Stellenbosch University
publisherStr Stellenbosch : Stellenbosch University
record_format dspace
source_str SUNScholar — Stellenbosch University Repository
spelling oai:scholar.sun.ac.za:10019.1/131938 The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product Tromp, Megan Caley Goosen, Neill Jurgens Stellenbosch University. Faculty of Engineering. Dept. of Chemical Engineering. Brewing industry -- By-products Proteins -- Separation Agricultural wastes UCTD Thesis (MEng)--Stellenbosch University, 2024. ENGLISH ABSTRACT: Brewers’ spent grain (BSG) is a valuable yet underutilized by-product of the beer brewing process which is presently used as an ingredient in ruminant livestock feed. BSG is, however, a food-grade material which has made it of interest as an alternative protein source to combat food scarcity and the environmental impact of current food systems. The recent interest in BSG as a protein source has resulted in work being conducted using various methods of protein extraction, with a common method being enzymatic hydrolysis. This type of extraction has been reported to improve the techno-functional properties of the resulting protein hydrolysates including protein solubility, ease of digestibility as well as sensory attributes including decreased bitterness which contribute to the desirability and quality of the final food product within which the protein hydrolysate is incorporated. This study was aimed at producing a dried protein powder product from the brewery by-product BSG via enzymatic hydrolysis, and to determine the powder properties. This was achieved by investigating the effect of varying enzymatic hydrolysis reaction conditions to produce BSG protein hydrolysates (BSG-PHs) using two proteolytic enzymes, namely Protamex® and Flavourzyme® and, thereafter, determining the optimum combination of process conditions. Subsequently the amino acid profiles and molecular weight distributions of the BSG-PHs were determined. Finally, optimal downstream processing conditions were established by means of recovery analysis and adsorption behaviour to produce a stable final powdered protein product. Optimum processing conditions of enzymatic hydrolysis were determined based on highest resulting protein recoveries and degree of hydrolysis (DH). Optimum conditions for hydrolysis performed with the aid of Protamex® were a temperature of 65°C, a pH of 8.5 and an E/S dosage of 0.625% (g enzyme / g protein dry weight basis) and an extraction time of 150 minutes. This resulted in a protein recovery of 33.9% and DH of 19.2%. Molecular weight distributions of this hydrolysate confirmed the gradual breakdown of larger molecular weight proteins and peptides, with the final hydrolysate produced from Protamex® aided hydrolysis constituting of 62.5% falling either above or below molecular weights associated with bitterness. Amino acid profile analyses confirmed the presence of all essential amino acids. Top performing powders produced from the spray drying of the BSG-PH produced with Protamex® had a protein recovery of 77.37% and protein content of 43.21%. This powder was produced at spray drying conditions of air inlet temperature of 200°C, air flowrate of 64 m³/hr, feed flowrate of 0.06 L/hr and a maltodextrin concentration of 5%. Recommended storage conditions were established to be below a water activity of 0.843. Further investigation into the pre-treatment of BSG prior to enzymatic hydrolysis is recommended with the aim of increasing protein recovery during the extraction stage. Furthermore, to increase spray drying recoveries, the macronutrient composition of the fraction of hydrolysate feed lost in the drying chamber and exhaust should be determined to identify where and how protein is lost during the drying stage. Transition glass temperature studies are also recommended to acquire a well-rounded understanding of required storage conditions. Sensory analysis should also be undergone to provide insight into potential consumer response to a BSG powdered protein product. AFRIKAANSE OPSOMMING: Geen opsomming beskikbaar. Masters 2025-04-29T13:35:30Z 2025-04-29T13:35:30Z 2024-12 Thesis https://scholar.sun.ac.za/handle/10019.1/131938 Stellenbosch University xvi, 140 pages : illustrations application/pdf Stellenbosch : Stellenbosch University
spellingShingle Brewing industry -- By-products
Proteins -- Separation
Agricultural wastes
UCTD
Tromp, Megan Caley
The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product
title The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product
title_full The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product
title_fullStr The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product
title_full_unstemmed The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product
title_short The influence of processing parameters for protein extraction and downstream processing of brewers’ spent grain to produce a dried protein powder product
title_sort influence of processing parameters for protein extraction and downstream processing of brewers spent grain to produce a dried protein powder product
topic Brewing industry -- By-products
Proteins -- Separation
Agricultural wastes
UCTD
url https://scholar.sun.ac.za/handle/10019.1/131938
work_keys_str_mv AT trompmegancaley theinfluenceofprocessingparametersforproteinextractionanddownstreamprocessingofbrewersspentgraintoproduceadriedproteinpowderproduct
AT trompmegancaley influenceofprocessingparametersforproteinextractionanddownstreamprocessingofbrewersspentgraintoproduceadriedproteinpowderproduct